The Evolution of a Tri-Layer Comforter by Using an Acrylic Felt Nonwoven Fabric

This study is aimed at developing a home textile product, namely, comforter by using felt. Commercial triple layer comforter products consist of two outer fabric layers with a layer of insulation between them, i.e. middle layer is batting which is usually made of down feathers, polyester or wool. The four common major combinations taken for this study include, CF1C, CF2C, BF1B, BF2B (C – Cotton, B – Bamboo, F1 – 270 gsm Acrylic felt, F2 – 370 gsm Acrylic felt). Each combination has been produced with four stitch variations. There are different types of stitches that can be done in a comforter to secure the felt in the middle layer, it also influences the thermal insulation. Four types of stitch variations have been chosen to compare the influence on thermal insulation property of a comforter. They are vertical, karo step, sewn thru and framed sewn thru. So finally, sixteen combinations have been chosen and analyzed for quality performance tests. The performances are compared and evaluated. The end product has been developed as a comforter with CF2C combination and a sewn through stitch variation which gives better thermal insulation.