Technological equipment management for 3D additive printing of building nanocomposites
Автор: Ivanova Olga V., Khalikov Rauf M., Salov Alexander S., Nizamutdinov Malik кH., Zinnatullin Vyacheslav V.
Журнал: Нанотехнологии в строительстве: научный интернет-журнал @nanobuild
Рубрика: Технологии производства строительных материалов и изделий
Статья в выпуске: 2 т.13, 2021 года.
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Introduction. The development of innovative approaches to digital equipment control that ensure the production of 3D building structures with high operational and technical-economic characteristics remains an urgent task. The handling and maintenance of technological equipment during the process of 3D-printing of construction objects do not always meet the modern requirements of technical systems management. Methods and materials. 3D-printing is based on the method of extrusion: molding of a building structure layer-by-layer with the addition and fairly rapid subsequent solidification of nanocomposite building materials. The resulting optimized nanocomposition must have the required rheology, which set the comb-like polycarboxylate esters with nanosteric repulsion at a distance of = 11 nm. In order to organize a stable 3D-printing technology, it is also necessary to select the appropriate optimal fillers that provide the necessary physical, mechanical and operational characteristics to the hardened nanocomposite. Results. The effectiveness of three-dimensional printing calls for the coordinated operation of a construction-grade 3D-printer. In this regard, it is necessary to have concrete pumping equipment that is able to pump the initial nanocomposition through flexible pipelines at a certain speed. It is necessary to consider the influence of pressure and volume to increase the power of the concrete pump motor by 14-17%, and at the same tine reduce the level of vibrations. Discussion. Digital 3D-technologies reveal unique opportunities for innovative production of three-dimensional construction objects and engineering structures. Technological quality management of 3D-printing depends on the correct alignment of the printer mechanisms, and the reduction of defective products can be achieved by adjusting the molding parameters of building nanocomposites. The structure-forming curing of Portland cement nanocomposites is based on the formation of fractal structures of calcium hydrosilicate clusters with dimensions of 47-51 nm, that form nanoaggregates (125-132 nm), which gradually cement the fillers due to adhesive interactions. The high demand for the corresponding equipment only strengthens the advantages of 3D-additive technologies: its practical waste-free operation, low power consumption of 3D-printers, time reduction of design-to-completion process by 8-11 times. Conclusions. Technological managing of concrete pump equipment for 3D-additive printing of building nanocomposites reduces energy costs by 26-29%, and at the same time reduces the level of vibration.
Additive nanotechnology, 3d-printer, digital construction, concrete pumps, 3D-printing of nanocompositions, quality management
Короткий адрес: https://sciup.org/142226597
IDR: 142226597 | DOI: 10.15828/2075-8545-2021-13-2-117-123