Automation of controlling the geometric characteristics of worm and bevel gears using coordinate measuring machines
Автор: Karabontseva M.V., Brizhinskaya N.V., Levko V.A.
Журнал: Siberian Aerospace Journal @vestnik-sibsau-en
Рубрика: Technological processes and material science
Статья в выпуске: 2 vol.25, 2024 года.
Бесплатный доступ
The paper contains the results of research on the automation of controlling the geometric characteristics of gears. The use of coordinate measuring machines can significantly increase the productivity and accuracy of measurements. However, their use for controlling gears requires the application of special programs for carrying out and processing measurement results of products with complex surface shapes. The use of software for metrological control of the geometric characteristics of worm and bevel gears makes it possible to achieve high accuracy of control and measurement work. To automate the control of geometric characteristics of worm and bevel gears, an additional module has been created for the standard program. With its help, all points of the measured curved surface of gears, obtained by contact method according to a standard measurement program, are structured into a single data array with a measurement protocol. On the basis of these data, the module generates a profile of the measured surface of a wheel tooth and builds a geometric contour of the measured tooth profile. The result of the module's operation is the formation of a general profile of the entire gear and its comparison with the original (theoretical) profile of the gear as a whole. The control process itself is carried out in a short time interval, which makes it possible to use the proposed approach to automating the control of gear profiles in small-scale production.
Coordinate measuring machine, gear wheel, tooth profile deviation, control automation
Короткий адрес: https://sciup.org/148329738
IDR: 148329738 | DOI: 10.31772/2712-8970-2024-25-2-248-255
Список литературы Automation of controlling the geometric characteristics of worm and bevel gears using coordinate measuring machines
- Sysoev S. K., Sysoev A. S., Levko V. A. Tekhnologiya mashinostroyeniya. Proyektirovaniye tekhnologicheskikh protsessov [Mechanical engineering technology. Process engineering]. St. Petersburg, Lan Publ., 2016, 288 p.
- Kovalchuk S. N. [Control of gears on the GLOBAL coordinate measuring machine]. Vestnik Kuzbasskogo gosudarstvennogo tekhnicheskogo universiteta. 2014, No. 5(105), P. 124–126. (In Russ.)
- Bolotov M. A., Cheveleva A. O., A. N. Zhidyaev [Optimization of methods for measuring the geometric parameters of gas turbine engine parts when monitoring them on coordinate measuring machines]. Vestnik Samarskogo gosudarstvennogo aerokosmicheskogo universiteta im. Akademika S. P. Korolova (natsional'nogo issledovatel'skogo universiteta). 2011, No. 3-3(27), P. 100–105. (In Russ.)
- Arkhangelskaya M. A., Vermel V. D., Zabaluev V. F. et al. [Methodology for assessing the accuracy of manufacturing aerodynamic models based on measurement materials on a coordinate measuring machine]. Uchenyye zapiski TSAGI. 2014, Vol. 45, No. 5, P. 78–90. (In Russ.)
- Meng Q., Zhao Y., Cui J. et al. Kinematics of point-conjugate tooth surface couple and its application in mixed mismatched conical worm drive. Mechanism and Machine Theory. 2022, Vol. 167, P. 104528. DOI: https://doi.org/10.1016/j.mechmachtheory.2021.104528.
- Tignibidin A. V., Zainullina L. V., Romashchenko V. A. [Determination of reliable methods for carrying out measurements on coordinate measuring machines]. Dinamika sistem, mekhanizmov i mashin. 2018, No. 1 (6), P. 171–191. (In Russ.)
- Plisko O. P., Popova V. A., Nikolaeva E. V. [Measurement of gears and threaded parts on a coordinate measuring machine]. Standartizatsiya, metrologiya i upravleniye kachestvom: Materialy Vserossiyskoy nauchno-tekhnicheskoy konferentsii, posvyashchennoy 90-letiyu Rosstandarta i 170-letiyu metrologicheskoy sluzhby Rossii. [Standardization, metrology and quality management: Materials of the All-Russian scientific and technical conference dedicated to the 90th anniversary of Rosstandart and the 170th anniversary of the metrological service of Russia]. Omsk, 2015, P. 133–135. (In Russ.)
- Beresneva A. V. [Application of the CAI-system PowerINSPECT and portable CimCore Infinite 2.0 for measuring housings of spiroid gearboxes]. Teoriya i praktika zubchatykh peredach i reduktorostroyeniya: Sbornik dokladov nauchno-prakticheskoy konferentsi [Theory and practice of gears and gear engineering: Collection of reports of a scientific and practical conference]. Izhevsk, 2017, P. 27–32. (In Russ.)
- Park N. G., Lee H. W. The spherical involute bevel gear: its geometry, kinematic behavior and standardization. J Mech Sci Technol. 2011, Vol. 25, P. 1023–103. DOI: https://doi.org/10.1007/s12206-011-0145-1.
- Surkov I. V., Volkov D. A. [Development of coordinate metrology in Russia]. Stankostroyeniye i innovatsionnoye mashinostroyeniye. Problemy i tochki rosta: Materialy Vserossiyskoy nauchno-tekhnicheskoy konferentsii [Machine tool building and innovative mechanical engineering. Problems and growth points: Materials of the All-Russian Scientific and Technical Conference]. Ufa, 2018, P. 322–327. (In Russ.)
- Nikolsky S. M. [Testing of gears using modern measuring instruments]. Izvestiya Tul'skogo gosudarstvennogo universiteta. Tekhnicheskiye nauki. 2022, No. 4, P. 395–399. DOI 10.24412/2071-6168-2022-4-395-399.
- Antonyuk V. E. Rusetsky V. N. [Possibilities of modern means of dual-profile control of gears]. Vestnik Polotskogo gosudarstvennogo universiteta. Seriya V. Promyshlennost'. Prikladnyye nauki. 2009, No. 8, P. 101–105. (In Russ.)
- Ushakov M. V., Vorobyov I. A., Nikolsky S. M. [Analysis of the results of calculating points of the measuring trajectory when monitoring gears]. Otechestvennyy i zarubezhnyy opyt obespecheniya kachestva v mashinostroyenii: IV Vserossiyskaya nauchno-tekhnicheskaya konferentsiya s mezhdunarodnym uchastiyem: sbornik dokladov [Domestic and foreign experience in quality assurance in mechanical engineering: IV All-Russian scientific and technical conference with international participation: collection of reports]. Tula, 2023, P. 46–49. (In Russ.)
- Ushakov M. V., Vorobyov I. A., Nikolsky S. M. [Recommendations for the development of methods for monitoring gear wheels on CMMs]. Kontrol'. Diagnostika. 2022, Vol. 25, No. 9(291), P. 46–51. DOI: 10.14489/td.2022.09. pp.046-051.
- Ushakov M. V., Vorobyov I. A., Nikolsky S. M. [Algorithmization of the process of processing measurement information when monitoring gears on coordinate measuring machines]. Al'manakh sovremennoy metrologii. 2022, No. 3(31), P. 154–159. (In Russ.)
- Boukebbab S., Bouchenitfa H., Boughouas H., Linares J. M. Applied iterative closest point algorithm to automated inspection of gear box tooth. Computers & Industrial Engineering. 2007, Vol. 52, Is. 1, P. 162–173. DOI: https://doi.org/10.1016/j.cie.2006.12.001.
