Parameters of rocket engine chambers, obtained by selective laser melting

Автор: Zhuravlev V.Y., Manokhina E.S., Shikarev M.A.

Журнал: Siberian Aerospace Journal @vestnik-sibsau-en

Рубрика: Aviation and spacecraft engineering

Статья в выпуске: 1 vol.25, 2024 года.

Бесплатный доступ

When designing and testing a low-thrust rocket engine (LTRE), one of the most important tasks is to ensure the quality of materials, which, in turn, affects the reliability of the product. Currently, additive technologies for manufacturing parts from metals are actively developing. This direction is relevant for rocket and space technology products to reduce weight and increase the reliability of products. The article presents the results of studies of the chemical composition and mechanical characteristics of the material of the low-thrust rocket engine demonstrator chamber, manufactured by selective laser melting from metal powder. The properties of products made from Inconel 718 metal powder were studied. Samples were made and the chemical, mechanical and structural characteristics of the material were studied. Based on the test results, two LTRE samples were printed. LTRE chambers were tested for vibration loads, strength and tightness. Increased porosity and roughness of the test material of the engine chamber were noted. When analyzing a number of parameters of the selective laser melting technology, an experimental selection of printing parameters was carried out and the most significant factors affecting the print quality (surface roughness and porosity) were identified. Based on the results of the work carried out, four groups of controlled printing parameters were identified that affect the properties of the resulting material. The work also provides recommendations on printing modes and characteristics to obtain the highest quality parts.

Еще

SLM-printing, Inconel 718, testing, analysis, mechanical properties of the material, analysis of printing parameters

Короткий адрес: https://sciup.org/148329727

IDR: 148329727   |   DOI: 10.31772/2712-8970-2024-25-1-106-114

Список литературы Parameters of rocket engine chambers, obtained by selective laser melting

  • Kolpishon E. Y., Dubh A. V., Razumov N. G. et al. [Criteria for the application of additive technologies in energy and heavy engineering products]. Additivnye tehnologii. 2022, No. 3, P. 33–37 (In Russ.).
  • Komarov V. A. [Design of power additive structures: theoretical foundations]. Ontologiya proektirovaniya. 2017. Vol. 7, No. 2(24), P. 191–206 (In Russ). Doi: 10.18287/2223-9537-2017-7-2-191-206.
  • Zhigurova E. E., Mumber K. E., Kazakov R. A. et al. [Metalographic analysis of a camera made by 3D printing]. Reshetnevskie chteniya: materialy XXVI Mezhdunarodnoy nauchno-prakticheskoy konferencii [Reshetnev readings: materials of the XXVI International Scientific and Practical Conference]. Krasnoyarsk, 2022, Part 1, P. 175–177 (In Russ.).
  • Smelov V. G., Sotov A. V., Agapovichev A. V. [Investigation of the structure and mechanical properties of products obtained by the SLS method from 316L steel powder]. Сhyornye metally. 2016, No. 9, P. 61–65 (In Russ.).
  • Zhigurova E. E., Mumber K. E., Kazakov R. A. et al. [Analysis of the mechanical characteristics of the body material of a low-thrust rocket engine demonstrator camera made by 3D printing]. Reshetnevskie chteniya: materialy XXVI Mezhdunarodnoy nauchno-prakticheskoy konferencii [Reshetnev readings: materials of the XXVI International Scientific and Practical Conference]. Krasnoyarsk, 2022, Part 1, P. 172–174 (In Russ.).
  • Gryaznov M. Yu., Shotin S. V., Chuvildeev V. N. [Physico-mechanical properties and structure of the Inconel 718 alloy obtained by the technology of layered laser fusion]. Vestnik Nizhegorodskogo universiteta im. N. I. Lobachevskogo. 2014, No. 4–1, P. 46–51 (In Russ.).
  • Gu D. D., Meiners W., Wissenbach K., Poprawe R. Laser additive manufacturing of metallic components: Materials, processes and mechanisms. International Materials Reviews. 2012, No. 57 (3), P. 133–164.
  • Lichtner A. C. [Practical study of shrinkage of 3D-printed ceramic parts made by DLP process]. Additivnye tehnologii. 2023, No. 2, P. 12–15 (In Russ.).
  • Krasnova E. V., Saushkin B. P., Slyusar I. A., Smeyan S. V. [Electrochemical processing of additive manufacturing products from metals and alloys]. Additivnye tehnologii. 2023, No. 2, P. 49–57 (In Russ.).
  • Zhao Chenhao, Qu Ningsong, Tang Xiaochuan. Removal of adhesive powders from additive manufactured internal surface via electrochemical machining with flexible cathode. Precision Engineering, 2021, Vol. 67, P. 438–452. Doi: 67.438-452.10.1016/j.precisioneng.2020.11.003.
  • Nandwana P., Kirka M., Okello A., Dehoff R. Electron beam melting of Inconel 718: effects of processing and post-processing. Materials Science and Technology. 2018, Vol. 34, P. 1–8. Doi: 10.1080/02670836.2018.1424379.
  • Mu Jierui, Sun Tengteng, Leung Chu Lun Alex et al. Application of electrochemical polishing in surface treatment of additively manufactured structures. Progress in Materials Science. 2023, Vol. 136, P. 103. Doi: 10.1016/j.pmatsci.2023.101109.
  • Mulla Mahaboob Basha, Shaik Mahaboob Basha, Jain V. K., Sankar M. R. State of the art on chemical and electrochemical based finishing processes for additive manufactured features. Additive Manufacturing. 2022, Vol. 58. Doi: 10.1016/j.addma.2022.103028.
  • An Linchao, Wang Dengyong, Zhu Di. Combined electrochemical and mechanical polishing of interior channels in parts made by additive manufacturing. Additive Manufacturing. 2022, Vol. 51. Doi: 102638.10.1016/j.addma.2022.102638.
  • Sufriyanov V. Sh., Popovich A. A., Borisov E. V. [Influence of the thickness of the construction layer during selective laser melting of inconel 718 alloy on microstructure and properties]. Cvetnye metally. 2016, No. 1(877), P. 81–86 (In Russ.).
  • Krasnova Е. V., Saushkin, B. P., Shandrov B. V. Pre-production engineering in additive manufacturing. Lecture Notes in Mechanical Engineering. Proceedings of the 7th International Conference on Industrial Engineering (ICIE 2021). 2021, Vol. 2. P. 261–268.
  • Eugenov A. G., Korolev V. A., Shurtakov S. V. [Prospects for the development of highperformance modes of selective laser fusion of nickel-based heat-resistant alloys for the manufacture of gas turbine engine parts]. Additivnye tehnologii: nastoyashhee i budushhee: Sbornik dokladov III Mezhdunarodnoy konferencii [Additive technologies: Present and Future: Collection of reports of the III International Conference]. 2017, P. 23.
  • Demchenko A. I., Maksimov A. A., Andreiko A. I., Marshov V. S. [Joint production of parts by 3D printing in Grankom LLC and TSAT JSC]. Additivnye tehnologii. 2022, No. 3, P. 8–10 (In Russ.).
Еще
Статья научная