Experimental determination of the hole axis deflection when working with a countersink with carbide blades

This article discusses the developed mathematical model that takes into account the errors of sharpening and assembling the cutting blades of a countersink tool with carbide blades. This allows you to determine the actual area of the cut sections of the allowance for each blade and calculate the cutting forces acting on them. The resultant cutting forces leads to lateral displacements of the axis of the tool during machining of the hole. The mathematical model makes it possible to determine the errors of processing holes (axis retraction, split and shape accuracy) with a countersink with a carbide blades. To check the adequacy of the mathematical model, full-scale experiments were performed on blanks made of various materials. The method of conducting a full-scale experiment was developed. Recommended cutting modes and a countersink with three blades are selected. Processing was performed at the MM800 Fanuc processing center. Using modern automation tools - the Renishaw system and additive technologies using the Range Vision Spectrum 3D scanner, the drift of the hole axis was measured after processing with a vertical drill with carbide blades. This device allows you to get the desired result in a very short time. A compact sensor was used to measure the deflection of the hole axis, allowing for very accurate results. Substituting the part processing data into the mathematical model, the calculated values (theoretical) of the hole axis withdrawal during processing for the prototypes are obtained. The theoretical results and the results of the field experiment are compared. Comparing the obtained theoretical results - the results of a mathematical model, and the results of a full-scale experiment, it was concluded that the developed mathematical model is adequate and can be used in production by technologists in the development and computer debugging of technological processes.