Modern strategies for the creation of polymer coatings. Part I

Бесплатный доступ

Introduction. Coatings on hard materials are widely used in many industries. Coating technologies help prevent or reduce corrosion, contamination and biofouling, chemical and structural degradation, and wear and tear of external surfaces due to exposure to the elements and natural environments. The range of materials used for functional coatings is quite wide: from organic polymers to hybrid composites and inorganic nanoparticles, depending on the desired properties and functionality of the final product. Despite the excellent anti-corrosion characteristics of non-polymer coatings, their usage causes environmental damage. Organic coatings are among the most widely used. Such compositions are applied in liquid form; organic solvents are one of the main components. Environmental concerns have encouraged the development of alternative technologies. The main areas for development are availability of raw materials and the cost of environmentally friendly coatings. Results and discussion. The review substantiates the relevance of research on the development of multifunctional polymer-based coatings. The market for polymer coatings is presented. Methods of surface protection, types of coatings formed, their main components, features of the formation of coatings, the influence of various factors on the formation of polymer coatings, including methods of preparation and pre-treatment of the protected surface are presented. Methods for preventing corrosion are discussed in detail, as well as the main directions in the development of anti-corrosion coatings based on various protective mechanisms. The characteristics of the main components of protective coatings are given. The issue of destruction of polymer coatings depending on the operating environment is considered in detail. The types of media, their influence and mechanisms of action on protected objects are considered. Factors and mechanisms of destruction of polymer coatings, methods for preventing degradation of coatings are listed. The latest technologies for the formation of protective polymer coatings are highlighted. Conclusion. Currently, coatings provide a wide range of quality indicators. An important characteristic of modern coatings is minimal negative impact on the environment, which requires an integrated approach to the design and production of coatings.

Еще

Adhesion, protection, corrosion, coating, polymer, solvent, thermosetting resin

Короткий адрес: https://sciup.org/142240524

IDR: 142240524   |   DOI: 10.15828/2075-8545-2024-16-1-32-43

Список литературы Modern strategies for the creation of polymer coatings. Part I

  • Bui V.P., Liu H.Z., Low Y.Y., Tang. Evaluation of building glass performance metrics for the tropical climate. Energy Build. 2017; 157:195 – 203.
  • Sobolev K., Ferrada Gutiérrez M. How Nanotechnology Can Change the Concrete World. Progress in Nanotechnology. 2009; 113 – 116.
  • Shah K.W., Ong P.J., Chua M.H., Toh S.H.G., Lee J.J.C. Application of phase change materials in building components and the use of nanotechnology for its improvement. Energy Build. 2022; 262: 112018.
  • Gao N., Zhang Z., Deng J., Guo X., Cheng B., Hou H. Acoustic metamaterials for noise reduction: a review. Adv. Mater. Technol. 2022; 7 (6): 2100698.
  • Huang H., Huang M., Zhang W., Pospisil S., Wu T. Experimental investigation on rehabilitation of corroded RC columns with BSP and HPFL under combined loadings. J. Struct. Eng. 2020; 146 (8): 04020157.
  • Lu, Tingting, et al. Singlet oxygen-promoted one-pot synthesis of highly ordered mesoporous silica materials via the radical route. Green Chemistry. 2022;24(12): 4778-4782.
  • Wu Y., Zhao Y., Han X., Jiang G., Shi J., Liu P. Ultra-fast growth of cuprate superconducting films: dual-phase liquid assisted epitaxy and strong flux pinning. Mater. Today Phys. 2021; 18: 100400.
  • Frakes J. The 411 on SurfacePrep: An important component of the coatings process. CoatingsPro Magazine – SurfacePrep Supplement, no. March. 2014; 4 – 9.
  • Nazari M.H., Bergner D., Shi X., Fay L. Manual of Best Practices for the Prevention of Corrosion on Vehicles and Equipment used by Transportation Agencies for Snow and Ice Control Minnesota Department of Transportation. Research Services & Library, St. Paul, Minnesota. 2018; URL: http://clearroads.org/wp-content/uploads/dlm_uploads/Revised_Task-2_Corrosion-Manual.pdf
  • Sastri V.S., Ghali E., Elboujdaini M. Corrosion Prevention and Protection: Practical Solutions. Wiley, Chichester, England; Hoboken, NJ. 2007; 30.
  • Sharman S. Evaluation & Performance of Chemical Surface Treatments for Maintenance. 2009; 1: 125 – 142.
  • Aliofkhazraei M. Nanocoatings: Size Effect in Nanostructured Films. Springer Science & Business Media: Amsterdam, The Netherlands. 2011; 251.
  • Aliofkhazraei M. Synthesis, Processing and Application of Nanostructured Coatings Nanocoatings. Springer: Amsterdam, The Netherlands. 2011; 28.
  • Gu Y., Xia K., Wu D., Mou J., Zheng S. Technical Characteristics and Wear-Resistant Mechanism of Nano Coatings: A Review. Coatings. 2020; 10: 233.
  • Deyab M.A. Effect of carbon nano-tubes on the corrosion resistance of alkydcoating immersed in sodium chloride solution. Progress in Organic Coatings. 2015; 85: 146 – 150.
  • Wang C., Wang Y., Wang L., Hao G., Sun X., Shan F., Zou Z. Nanocomposite Lanthanum Zirconate Thermal Barrier Coating Deposited by Suspension Plasma Spray Process. J. Therm. Spray Technol. 2014; 23: 1030 – 1036.
  • Sharma A., Singh A.K. Electroless Ni-P-PTFE-Al2O3 dispersion nanocomposite coating for corrosion and wear resistance. J. Mater. Eng. Perform. 2014; 23: 142 – 151.
  • Almeida E. Surface Treatments and Coatings for Metals. A General Overview. Ind. Eng. Chem. Res. 2001; 40: 3. DOI:10.1021/ie000209l
  • Dabral M., Francis L.F., Scriven L.E. Drying Process Paths of Ternary Polymer Solution Coating. AlChE J. 2002; 48: P. 25.
  • Santagata D.M., Sere P.R., Elsner C.I., Di Sarli A.R. Evaluation of the Surface Treatment Effect on the Corrosion Performance of Paint Coated Carbon Steel. Prog. Org. Coat. 1998; 33: P. 44.
  • Elsner C.I., Cavalcanti E., Ferraz O., Di Sarli A.R. Evaluation of the Surface Treatment Effect on the Anticorrosive Performance of Paint Systems on Steel. Prog. Org. Coat. 2003; 48: 50.
  • Narayanan T.N.S. Surface Pretreatment by Phosphate Conversion Coatings – A Review. Rev. Adv. Mater. Sci. 2005; 9: 130.
  • Gagro D. Protective Coatings. European Coatings Journal. 2020; 10 – 11.
  • Sud A. Anticorrosive Coating. European Coatings Journal. 2015. 8 – 9.
  • Roberge P.R. Corrosion Engineering: Principles and Practice. McGraw Hill Professional: New York, NY, USA. 2008. ISBN 978-0-07-164087-9.
  • Lyon S., Bingham R., Mills D. Advances in corrosion protection by organic coatings: What we know and what we would like to know. Prog. Org. Coat. 2017; 102: 2 – 7.
  • Tsn S.N. Surface Pretreatment by Phosphate Conversion Coatings – A Review. Rev. Adv. Mater. Sci. 2005; 9: 130 – 177.
  • Osborne J.H. Observations on chromate conversion coatings from a sol–gel perspective. Prog. Org. Coat. 2001; 41: 280 – 286.
  • Parashar G., Bajpayee M., Kaman P. Water-borne non-toxic high-performance inorganic silicate coatings. Surf. Coat. Int. Part B Coat. Trans. 2003; 86: 209 – 216.
  • Ping Z., He Y., Gu C., Zhang T.Y. Mechanically assisted electroplating of Ni–P coatings on carbon steel. Surf. Coat. Technol. 2008; 202: 6023 – 6028.
  • Verma A., Van Ooij W. High-temperature batch hot-dip galvanizing. Part 2. Comparison of coatings formed in the temperature range 520–555 °C. Surf. Coat. Technol. 1997; 89: 143 – 150.
  • Jakobson S., Crotty D., Griffin R., Phipps D., Rubin E. Zinc anodizing. Met. Finish. 1998; 96: 114 – 118.
  • Gharbi O., Thomas S., Smith C., Birbilis N. Chromate replacement: What does the future hold. NPJ Mater. Degrad. 2018; 2: 12.
  • Milošev I., Frankel G.S. Review – Conversion Coatings Based on Zirconium and/or Titanium. J. Electrochem. Soc. 2018; 165: 127 – 144.
  • Adhikari S., Unoci K., Zhai Y., Frankel G., Zimmerma J., Fristad W. Hexafluorozirconic acid-based surface pretreatments: Characterization and performance assessment. Electrochimica Acta. 2011; 56: 1912 – 1924.
  • Rudd A.L., Breslin C.B., Mansfeld F. The corrosion protection afforded by rare earth conversion coatings applied to magnesium. Corros. Sci. 2000; 42: 275 – 288.
  • Walker D.E., Wilcox G.D. Molybdate based conversion coatings for zinc and zinc alloy surfaces: A review. Trans. IMF. 2008; 86: 251 – 259.
  • Hodge J., Mirabile D. Pearson Most appropriate treatments to control the environmental impact of effluents in the iron and steel industry. URL: http://op.europa.eu/es/publication-detail/-/publication/bc305c8d-1a4d-462c-8f4e-483da0aa4b74
  • Cunningham M.F., Campbell J.D., Fu Z., Bohling J., Leroux J.G., Mabee W., Robert T. Future green chemistry and sustainability needs in polymeric coatings. Green Chem. 2019; 21: 4919 – 4926.
  • Salata R.R., Pellegrene B., Soucek M.D. Synthesis and properties of a high solids triethoxysilane-modified alkyd coatings. Prog. Org. Coat. 2019; 133: 340 – 349.
  • Bera S., Rout T., Udayabhanu G., Narayan R. Water-based & eco-friendly epoxy-silane hybrid coating for enhanced corrosion protection & adhesion on galvanized steel. Prog. Org. Coat. 2016; 101: 24 – 44.
  • Zareanshahraki F., Asemani H., Skuza J., Mannari V. Synthesis of non-isocyanate polyurethanes and their application in radiation-curable aerospace coatings. Prog. Org. Coat. 2020; 138: 105394.
  • Vikhareva I.N., Antipin V.E., Enikeeva D.V., Kruchinina P.A. Carbonization of epoxides. Collection of articles of the All-Russian scientific-practical conference “Modern materials and methods of solving ecological problems of post-industrial agglomeration”. Chelyabinsk: SUSU Publishing Center. 2023; 139.
  • Ramlan S.N.A., Basirun W.J., Phang S.W., Ang D.T.C. Electrically conductive palm oil-based coating with UV curing ability. Prog. Org. Coat. 2017; 112: 9 – 17.
  • Antipin V.E., Vikhareva I.N., Enikeeva D.V., Kruchinina P.A. Application of machine learning to predict the activity of amine catalysts in the reaction of CO2 addition to epoxides. Collection of articles of the All-Russian Scientific and Practical Conference “Modern materials and methods of solving environmental problems of post-industrial agglomeration”. Chelyabinsk: SUSU Publishing Center. 2023; 144.
  • Figovskiy O.L., Bolshakov O.I., Vikhareva I.N. Nonisocyanate polyurethanes: ecological solutions: monograph. Chelyabinsk: SUSU Publishing Center. 2023; 46.
  • Derksen J.T., Cuperus F., Kolster P. Paints and coatings from renewable resources. Ind. Crop. Prod. 1995; 3: 225 – 236.
  • Sherwood J., De Bruyn M., Constantinou A., Moity L., McElroy C.R., Farmer T.J., Duncan T., Raverty W., Hunt A.J., Clark J.H. Dihydrolevoglucosenone (Cyrene) as a bio-based alternative for dipolar aprotic solvents. Chem. Commun. 2014; 50: 9650 – 9652.
  • Marzorati S., Verotta L., Trasatti S.P. Green Corrosion Inhibitors from Natural Sources and Biomass Wastes. Molecules. 2018; 24: 48.
  • Fitridge I., Dempster T., Guenther J., De Nys R. The impact and control of biofouling in marine aquaculture: A review. Biofouling. 2012; 28: 649 – 669.
  • Li T., Zhang Z.P., Rong M.Z., Zhang M.Q. Self-healable and thiolene UV-curable waterborne polyurethane for anticorrosion coating. J. Appl. Polym. Sci. 2019; 136: 47700.
  • Liang Y., Zhang D., Zhou M., Xia Y., Chen X., Oliver S., Shi S., Lei L. Bio-based omniphobic polyurethane coating providing anti-smudge and anti-corrosion protection. Prog. Org. Coat. 2020; 148: 105844.
  • VCI In Singapore. Preservemetals. URL: https://www.preservemetals.com/environment-friendly-anti-corrosion-solution
  • Rani B.E.A., Basu B.B.J. Green Inhibitors for Corrosion Protection of Metals and Alloys: An Overview. Int. J. Corros. 2012; 1 – 15.
  • Bizet B., Grau E., Cramail H., Asua J.M. Water-based non-isocyanate polyurethane-ureas (NIPUUs). Polym. Chem. 2020; 11: 3786 – 3799.
  • SYLOMASK Anti-Corrosion Pigment. Fuji Silysia Chemical. URL: https://www.fujisilysia.com/products/sylomask/
  • Cui G., Bi Z., Zhang R., Liu J., Yu X., Li Z. A comprehensive review on graphene-based anti-corrosive coatings. Chem. Eng. J. 2019; 373: 104 – 121.
  • El-Hamid D., Blustein G., Deyá M., Del Amo B., Romagnoli R. The anticorrosive performance of zinc-free non-toxic pigment for paints. Mater. Chem. Phys. 2011; 127: 353 – 357.
  • Langer E., Zubielewicz M., Kuczyńska H., Królikowska A., Komorowski L. Anticorrosive effectiveness of coatings with reduced content of Zn pigments in comparison with zinc-rich primers. Corros. Eng. Sci. Technol. 2019; 546: 627 – 635.
  • Pigmentan. Environmentally Friendly Anti Corrosive Protection. URL: https://www.pigmentan.com/
  • Alam M., Akram D., Sharmin E., Zafar F., Ahmad S. Vegetable oil based eco-friendly coating materials: A review article. Arab. J. Chem. 2014; 7: 469 – 479.
  • Almeida E., Diamantino T.C., De Sousa O. Marine paints: The particular case of antifouling paints. Prog. Org. Coat. 2007; 59: 2 – 20.
  • Momber A.W., Marquardt T. Protective coatings for offshore wind energy devices (OWEAs): A review. J. Coat. Technol. Res. 2017; 15: 13 – 40.
  • Olajire A.A. Recent advances on organic coating system technologies for corrosion protection of offshore metallic structures. J. Mol. Liq. 2018; 269: 572 – 606.
  • Li Y., Ning C. Latest research progress of marine microbiological corrosion and bio-fouling, and new approaches of marine anti-corrosion and anti-fouling. Bioact. Mater. 2019; 4: 189 – 195.
  • Bhandari J., Khan F., Abbassi R., Garaniya V., Ojeda R. Modelling of pitting corrosion in marine and offshore steel structures. A technical review. J. Loss Prev. Process. Ind. 2015; 37: 39 – 62.
  • Buskens P., Wouters M., Rentrop C., Vroon Z. A brief review of environmentally benign antifouling and foulrelease coatings for marine applications. J. Coat. Technol. Res. 2012; 10: 29 – 36.
  • Callow J.A., Callow M.E. Trends in the development of environmentally friendly fouling-resistant marine coatings. Nat. Commun. 2011; 2: 244.
  • Ciriminna R., Bright F.V., Pagliaro M. Ecofriendly Antifouling Marine Coatings. ACS Sustain. Chem. Eng. 2015; 3: 559 – 565.
  • Knudsen O.Ø., Forsgren A. Corrosion Control Through Organic Coatings. CRC Press: Boca Raton, FL, USA. 2017.
  • Shaydurova G.I., Gatina E.R., Vasiliev I.L., Antipin V.E., Shevyakov Ya.S. Reduction of the hazard class of low-viscosity epoxy binders. Bulletin of Science and Practice. 2018; 4: 234-240.
  • Fedoseev M.S., Derzhavinskaya L.F., Borisova I.A., Oshchepkova T.E., Antipin V.E., Tsvetkov R.V. Heatresistant polymers and composites based on epoxyisocyanate binders. Adhesives. Sealants. Technologies. 2018; 7: 7-14.
  • Fedoseev M.S., Shatrov V.B., Shaidurova G.I., Derzhavinskaya L.F., Antipin V.E. Synthesis and properties of epoxyanhydride binders and polymers obtained under the action of curing catalysts of different chemical nature. Perspective materials. 2017; 1: 39-48.
  • Anticorrosion Coating Industry Transitioning to Sustainable Development. URL: https://www.pcimag.com/articles/103192-anticorrosion-coating-industry-transitioning-to-sustainable-development
  • Almeida E., Santos D., Fragata F., Rincon O., Morcillo M. Alternative Environmentally Friendly Coatings for Mild Steel and Electrogalvanized Steel to Be Exposed to Atmospheres. Mater. Corros. 2001; 52: 904 – 919.
  • NanoPrime Water Based Primer, No VOCs. Nanorustrx. URL: https://www.nanorustx.com/
  • Hemucryl. Hempel. URL: https://www.hempel.com/products/brand/hemucryl/explore
  • Eco-Friendly Corrosion Protection Systems. Evonik Industries. URL: https://corporate.evonik.com/en/ecofriendly-corrosion-protection-systems-109077.html
  • No Chance for Corrosion. Dynasylan the Brand for Functional Silanes. URL: https://www.dynasylan.com/product/dynasylan/en/pages/article.aspx?articleId=26025
  • Eco-Friendly Coatings for Transportation by Eco Smart. CoatingsTM. EcoOnyxTM. SmartArmRTM. AmortizeTM Rubberized. URL: https://ecosmartcoatings.com/transportation_coatings.html
  • Making the Switch to Eco-Friendly Coatings. URL: https://www.solvay.com/en/article/eco-friendly-waterborne-solutions
  • Steel Bridges. URL: http://legacy.jotun.com/us/en/b2b/paintsandcoatings/bridges/Steel-Bridges.aspx?q=Solutions
  • Anti-Corrosive Pigments for Water-Based Coatings. URL: https://www.heubachcolor.com/news/anti-corrosivepigments-for-water-based-coatings/
  • Jones D.A. Principles and Prevention of Corrosion, 2nd ed. Macmillan: Upper Saddle River, NJ, USA. 1996.
  • Sell P.J., Neumann A.W. Surface Tension of Solids. Angew. Chem. 1966; 78: 321.
  • Bolger J.C. Adhesion Aspects of Polymer Coatings. Plenum Press, New York. 1983.
  • Fahlman M., Jasty S., Epstein A.J. Corrosion Protection of Iron/Steel by Emeraldine Base Polyaniline: An X-Ray Photoelectron Spectroscopy Study. Synth. Met. 1997; 85: 1323.
  • Glazer J. Monolayer Studies of Some Ethoxylin Resin Adhesives and Related Compounds. J. Polym. Sci. 1954; 13: 355.
  • Nakazawa M., Somorjai G.A. Adsorption of Substituted Benzenes on Polycrystalline Gold and on Zinc and Iron Oxide Overlayers. Appl. Surf. Sci. 1993; 68: 517.
  • Nakazawa M., Somorjai G. A Study of the Adsorption of Selected Organic Molecules to Model the Adhesion of Epoxy Resins: Thermal Desorption of Glycidyl and Phenoxy Compounds from Gold, Iron Oxide and Zinc Oxide. Appl. Surf. Sci. 1993; 68: 539.
  • Nakazawa M., Somorjai G. Coadsorption of Water and Selected Aromatic Molecules to Model the Adhesion of Epoxy Resins on Hydrated Surfcaes of Zinc and Iron Oxide. Appl. Surf. Sci. 1994; 84: 309.
  • Nakazawa M. Mechanism of Adhesion of Epoxy Resin to Steel Surface. Nippon Steel Technical Report 63. 1994; 16.
  • Hare C. Good Painting Practice Steel Structures Painting Manual. Steel Structues Painting Council. Pittsburg. 1995.
  • Momber A.W., Koller S., Dittmers H.J. Effects of Surface Preparation Methods on Adhesion of Organic Coatings to Steel Substrates. J. Protect. Coat. Linings. 2004; 44.
  • Momber A.W., Koller S. How Surface Preparation Methods Affect Delamination in Ballast Tanks. J. Protect. Coat. Linings. 2008; 25: 43.
  • Momber A.W., Greverath W.D. Surface Preparation Standards for Steel Substrates – A Critical Review. J. Protect. Coat. Linings. 2004; 48.
  • Sathyanarayna M.N., Yaseen M. Role of Promoters in Improving Adhesion of Organic Coatings to a Substrate. Prog. Org. Coat. 1995; 26: 275.
  • Schrieber H.P., Qin R.Y., Sengupta A. The Effectiveness of Silane Adhesion Promoters in the Performance of Polyurethane Adhesives. J. Adhes. 1998; 68: 31.
  • Pettrie E.M. Handbook of Adhesives and Sealants. McGraw-Hill. 2000.
Еще
Статья научная