Статьи журнала - Nanotechnologies in Construction: A Scientific Internet-Journal
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The application of calcium polysulfide to increase corrosion resistance of the timbering of wells
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The cement slurries used in well casing should ensure the tightness of the lining and protect the casing from aggressive formation fluids. At the same time, cement and water based solutions are used for cementing, with a water-cement ratio of 0.45–0.9, which predetermines their high porosity and low corrosion resistance. The technologies for increasing the durability of concrete used in con-struction practice when fixing wells are not acceptable. One of the most aggressive components of reservoir fluids is hydrogen sulfide, depending on thermodynamic conditions, can be both dissolved and gaseous. The analysis of various types of corrosion of cement stone shows the ki-netics is determined by the diffusion of aggressive ions into the stone. To reduce the porosity of the cement stone, calcium polysulfide has been proposed, which can precipitate in the pores of the stone during hardening of the cement slurries, clogging the pores, reducing their size, slowing down the diffusion rate of aggressive ions into the cement stone. In addition, calcium polysulfide adsorbing in the pores on cement hardening products will ensure the inhibition of pore space. Three methods of calcium polysulfide injection into the cement slurries were tested: into the tempering fluid (water), directly into the prepared cement slurry and dry method, through cement powder, which was subsequently subjected to disintegrator treatment. The results of the experiments showed calcium polysulfide make an impact on the rheological properties and pumpability of cement slurries, increasing the strength of the obtained stone and reducing its permeability. The stability of a stone in an acidic environment was estimated by its corrosion by one molar hydrochloric acid. The depth of stone corrosion with increasing concentration of PSS decreased from 30 to 6 mm in 21 days. When testing the cement stone under the action of dissolved hydrogen sulfide for 45 days, it was shown that the increased concentration of calcium polysulfide from 0 to 5% reduced the corrosion depth from 5.0 to 0.3 mm, depending on the technology of adding the reagent. Micrographs of cement stone samples proved that calcium polysulfide, being distributed in the pore space, blocks the surface of the cement stone, limiting the contact of aggressive ions with hardening products.
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Статья научная
The extrudability and firm stability are the criteria rheological characteristics of building 3D printable mixtures. This paper presents the results of experimental studies of the rheological behaviour of fresh cement pastes as matrices for 3D printable mixtures. The squeezing test, with constant plate speed, has been used for determination plasticity of cement pastes as criteria of their extrudability. As a result, the typical rheological models of the fresh cement pastes have been identified. In addition, the value of plastic yield stress was evaluated as criteria for the extrusion process. The squeezing test, with constant strain rate, has been used for determination structural and plastic strength, plastic deformations as criteria for the ability of a 3D printable mixture to hold shape during multi-layer casting. It is shown that these properties are significantly controlled by the plasticizer and viscosity modifying additives as factors of changes of disperse system «cement + water» properties. It is established that electrolytes, nanodispersed adsorption-active inorganic modifying additives increase the plasticity of the fresh cement pastes. At the same time, the nanodispersed adsorption-active inorganic modifying additives develop plastic strength as criteria of firm stability. The introduction of inorganic polymers, inert to cement, improves the structural strength of fresh cement pastes but significantly reduces their plasticity. It is shown that the management of rheological behaviour of 3D printable mixtures should be based only by the complex using of chemical addi-tives such as electrolytes, plasticizers and nanodispersed inorganic viscosity modifying additives.
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Introduction. To restore and develop the Solovetsky Islands road network concrete slabs could be used. Currently, compositions with additives of industrial waste, including micro- and nanoscale, are being actively introduced to improve the performance characteristics of the road slabs. For the Arkhangelsk region, saponite-containing waste from the mining industry could be used as a material. At the same time, one of the ways to accelerate the process of gaining strength of composites is steaming. However, studies related to the effect of temperature and humidity treatment on the hardening process of a composite with a highly dispersed saponite-containing material (SCM) have not been previously studied. It is known that the process of moisture sorption with a finely dispersed additive allows controlling structure formation during concrete hardening, improving its operational characteristics. However, under conditions of high humidity, the quantitative content of tempering water, calculated based on the value of water absorption of the SСM, can significantly change and affect the process of gaining the strength of the composite. Therefore, the purpose of this research is to study the effect of temperature and humidity treatment on the strength gain of fine-grained concrete with the addition of SCM. It has been established that the accelerated method of concrete hardening has only a positive effect on the formation of a strong and dense structure. However, in the case of using highly dispersed saponite-containing material as an additive, the opposite effect (decrease in strength) associated with sorption properties and features of its structure can be observed. Methods and Materials. The SCM recovered from the recycled water was dried to constant weight and dispersed on a planetary ball mill. Particle size was determined by dynamic and electrophoretic light scattering, and specific surface area was determined by nitrogen sorption (BET theory). The strength of samples of fine-grained concrete of the control and experimental (with the addition of SCM) compositions was gained in two ways: under normal conditions and by an accelerated method using steaming. Strength tests of cube samples with dimensions of 70×70×70 mm were carried out on an automatic test press according to GOST 10180. The microstructure of the samples was examined by scanning electron microscopy. Results and Discussion. The separated, dried and ground saponite-containing material (powder) had an average particle size of 445±40 nm and a specific surface area of 50 670±10 m2/kg. In continuation of the studies, control (FGC) and test samples of fine-grained concrete (FGCscm) were made. The amount of a highly dispersed additive was introduced into the concrete mixture based on previously obtained results of kinetic studies of the water absorption process of saponite-containing material. The determination of the strength characteristics of 1-FGC and 1-FGCscm, hardening under normal conditions, was carried out on day 28. Samples of 2-FGC and 2-FGCscm, a day after sealing with water, were placed in a steaming chamber. After the expiration of the holding time, they were gradually cooled and their strength characteristics were determined. It has been established that the accelerated method of gaining strength of finegrained concrete, by steaming, has a positive effect only on control samples. For a composite with the addition of SCM, temperature and humidity treatment has the opposite effect. Thus, the dynamics of strength gain of 1-FGC and 1-FGCscm are of the same type. At the initial moment of time, an active site of strength gain is observed, but on day 7, the compressive strength of the samples of the experimental composition is 40% higher than that of the control one. At the accelerated curing method in the first two hours (isothermal heating stage), an active strength increase was observed in 2-FGC and 2-FGCscm. The subsequent curing of the control specimens has a linear dependence with a gradual increase in strength to the design strength in six hours. For 2-FGCscm, after two hours of steaming, the strength sharply begins to decrease, and after six hours – visible destruction of the concrete structure occurs. Consequently, prolonged temperature and humidity exposure of concrete with highly dispersed SSM admixture leads to a decrease in the strength characteristics of the specimens. Most likely, it is connected with moisture oversaturation of the composite structure. Therefore, in continuation of the research, electronic photographs were taken of the microstructure of concrete after three hours of holding in the steaming chamber. Thus, the microstructure of 2-FGCscm is mainly represented by spongy particles, and the number of formed needle-like (tobermorite crystals) – decreased significantly, compared to the control.
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Introduction. The article discusses the current state of the possibilities to improve the efficiency of construction processes by using fibre-reinforced concrete in the construction of transport and utility tunnels, as well as other critical building structures. The authors present foreign experience with widespread use of fibre-reinforced concrete in transport construction, as well as few such cases for domestic practice. The inconsistency of domestic experience with the modern state of art has been noted. The main blockers in the development of the issue are under consideration, the theoretical approach and practical application are presented. Materials and methods. The principal aspects of the current approach to the quality indicators of fibre-reinforced concrete and the classification principles of fibre-reinforced concrete based on quality criteria, which are the basis for the normalization of material characteristics, are described. The continuity of domestic and European regulatory documents is shown. Results. Illustrated examples of the possibilities of an optimization approach to the selection of structural solutions in the design of transport construction facilities used in international practice are described. Conclusion. The argumentation in favor of technology development is shown. This opens up possibilities for significant cost reduction justified by a scientific approach. In conclusion, the authors provide recommendations on the general application of the promising material in the domestic practice.
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The effects of low curing temperature on the properties of cement mortars containing nanosilica
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This study presents the experimental results on the effects of curing temperature and nanosilica, on the compressive strength and absorbing properties of cement mortars. Two groups of mortars were prepared, with the first containing reference samples. The second group was modified with a nanosilica admixture by 3% of the weight of cement. The mortar specimens were cured in 20оC, 10оC and 5оC constant temperature environments. Compressive strength after 12 h, 1, 2, 7 and 28 days, water absorption and capillary porosity were evaluated on a 40×40×40 mm prism. The results confirmed that a low curing temperature delays strength development in the early days of hydration and slows down the strength growth rate of mortars, with an increase in age. The incorporation of nanosilica has a positive effect in improving the mechanical properties of cement mortars cured at low temperatures. Additionally, nanosilica contributes to decreasing the porosity of the cement matrix, so that transport properties, such as open porosity and sorptivity, improve under all curing conditions.
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The electronic edition «NANOTECHNOLOGIES IN CONSTRUCTION: A Scientific Internet-Journal»
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The electronic edition «Nanotechnologies in construction: A Scientific Internet-Journal»
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The electronic edition «Nanotechnologies in construction: A Scientific Internet-Journal»
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The electronic edition «Nanotechnologies in construction: A Scientific Internet-Journal»
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The electronic edition «Nanotechnologies in construction: A Scientific Internet-Journal»
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The electronic edition «Nanotechnologies in construction: A Scientific Internet-Journal»
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The formation of the sol-gel nanostructures of road bitumen by selecting chemical group composition
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The studies of paving bitumen chemical composition and physicochemical properties produced by compounding deeply oxidized bitumen, tar and vacuum gas-oil of different hydrocarbon composition are carried out. The bitumen is marked to have the optimal complex of properties if the best chemical group composition of three main elements bitumen binding agents – oils, resins and asphaltenes - is formed. That provides the best structure of bitumen oildisperse system. The object of the research is the selection of compounded paving bitumen chemical group composition that provides the formation of bitumen nanodisperse system as «sol-gel» which quality metrics match the requirements of the new State Standard 33133-2014 «Petroleum paving viscous bitumen». The analysis of the research results makes it possible to determine the optimal chemical group composition of compounded bitumen that meets standard requirements by physicochemical properties. It has been determined that the higher the bitumen dispersion is, the more plastic properties it has. In addition, the bitumen ability to thermal-oxidative processes of deterioration decreases. The value range of bitumen dispersion and the most optimal values of asphaltenes ratio to the amount of oils and resins for bitumen grade BND 100/130 and for bitumen grade BND 70/100 were found. This amount of oils and resins for referred bitumen grades provide production of nanostructured bitumen as «sol-gel». It is shown that when processing tar of different chemical composition the optimal chemical group composition of finished product can be formed by compounding. That rises probability that the end product will fit to the new State Standard 33133-2014. The represented results of the research can be used in fabrication as the modern laboratories of the oil-refining enterprises can determine quite efficiently the chemical composition of oil products used in compounding processes in bitumen binding agents production.
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The influence of nano-additives in the synthesis of eco-friendly polyester plasticizers
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Plasticized polymer materials are widely used in all spheres of human life. The most common plasticizers are aromatic compounds-esters of o-phthalic acid. However, their use was limited in accordance with the EU Directive REACH (2009) due to possible toxicity, which contributed to the development of new non-toxic alternatives, which include polyester plasticizers. Polyester plasticizers are classified as special purpose plasticizers. Due to the wide variety of starting materials and the ability to vary the size of the molecule, a wide range of plasticizers can be synthesized. These are mainly polyesters of polyatomic alcohols esterified with dibasic acids and modified with monocarboxylic acid or aliphatic alcohol. Polyesters-based plasticizers contribute to the production of PVC compositions with improved properties such as low volatility, resistance to extraction, excellent flexibility, wear resistance, UV resistance and heat resistance. Also, such plasticizers exhibit an excellent non-sweating property of plastics. This paper describes a method for preparing a polyester compound propylene glycol adipate modified with cyclohexanecarboxylic acid, proposed as a plasticizer of polyvinyl chloride. Conditions of its production with maximum output are given. Physical and chemical properties of the resulting compound were studied. The formulation of PVC-composition on the basis of the received polyester plasticizer is offered. The results of tests of PVC plastic according to state standard 5960-72 are presented. It is shown that the use of propylene adipate modified with cyclohexanecarboxylic acid provides a plasticizing efficiency as high as DOP, while having a reduced migration. This fact allows us to use the developed polyester plasticizer as a non-toxic alternative to industrial PVC plasticizers. It has been found that the use of calcium adipate nano quantities in the production of propylene glycol adipate increases the yield of the desired ester and improves the physical and mechanical properties of PVC plastic.
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The inventions in nanotechnologies as practical solutions. Part I
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A brief review of patents is given. The research performed by scientists, engineers and specialists in the area of nanotechnologies and nanomaterials result in increased efficiency of construction, housing sector and adjacent fields of economy. The invention «A method of introduction of single-shell and/or double-shell and/or multi-shell carbon nanotubes in adhesive additive composition for asphalt coating and application of single-shell and/or double-shell and/or multi-shell carbon nanotubes as a part of adhesive additive composition» refers to construction, in particular, to the materials used in road, airdrome and civil construction. Concentration (content) of single-shell and/or double-shell and/or multi-shell carbon nanotubes varies from 0,01% to 15% of volume of asphalt covering. The invention «A method to produce nanocomposite material» based on aluminium refers to powder metallurgy, in particular to production of metal and carbon composite materials and articles of them in different shapes and can be used in auto industry, shipbuilding, aircraft engineering and instrument manufacture and other areas. The invention «A method of low temperature application of nanocrystal coating of alpha-oxide aluminium» refers to method of production nanocrystal coating of alpha-oxide aluminium with high rate under low temperature. Coatings of aluminium oxide are characterized by high thermal resistance, chemical inaction, hardness, compression resistance, heat-insulation capacity and is widely used for protection the products exposed to high temperatures and aggressive environments. The specialists can also be interested in the following inventions in the area of nanotechnologies: device and method for production of powder materials based on nano- and microparticles through electric explosion of wire; vacuum machine for application of nanostructured coating made of material with shape memory effect on the detail surface; hierarchically reinforced heteromodular extrudable solid lubricant nanocomposite based on UHMW PE and a method to produce it; hydrogen-accumulating materials and a method to produce them et al.
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The inventions in nanotechnologies as practical solutions. Part II
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A brief review of patents is given. The research performed by scientists, engineers and specialists in the area of nanotechnologies and nanomaterials result in increased efficiency of construction, housing sector and adjacent fields of economy. For example, invention «Elastic conductive film on the basis of silver nanoparticles», according to experts, is of great interest for science and industry. This new type of electronics potentially can be applied in many fields, such as elastic sensor skin for robot devices, portable electronics for functional clothes, elastic sensors and flexible electronic displays. Elasticity of materials is highly needed in electronic devices that contact the human body or curved surfaces. Elastic conductive film contains many annealed nanoparticles of conductive metal, in particular silver, applied on substrate. Adhesion of silver film is of great quality: when abrasion test was finished, there were no defects or there were slight defects. The specialists can also be interested in the following inventions in the area of nanotechnologies: a method to introduce single-wall and/or two-wall and/or multi-wall carbon nanotubes in composition of adhesive additives for asphalt coating and application of single-wall and/or two-wall and/or multi-wall carbon nanotubes in composition of adhesive additives; welding wire with nanocomposite coating for welding of high-tensile steel; A method to produce nanocomposite material based on aluminium; sewage treatment system with nanomodified natural sorbents et al.
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The inventions in nanotechnologies as practical solutions. Part III
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A brief review of patents is given. The research performed by scientists, engineers and specialists in the area of nanotechnologies and nanomaterials resulted in increased efficiency of construction, housing sector and adjacent fields of economy. For example, the invention «Construction structural element» refers to the field of construction. The building element is made of a cured mixture containing the following components, wt. %: dispersed foamglass – 60–85; 25–30% alumina solution in phosphoric acid – 13–34; basalt microfiber – 2–6; fulleroid type carbon toroid-like nanoparticles (fractions from 15 to 150 nm) – 0.009–0005. The dispersed foamglass is made in the form of foamed glass beads, on the surface of which a layer of polyparaxilylene 2–5 microns thick is applied. The mixture is cured at a temperature of 160–180оC. The technical result is increased strength, toughness, crack resistance and durability at low density, that is important when building objects, for example, to create internal walls and cellular partitions in rooms. The specialists can also be interested in the following inventions in the area of nanotechnologies: composite reinforcement, a method of manufacturing composite powder material from alumina carbon nanotubes; the method of plasma deposition of nanostructured heat-shielding coating; the method of degassing tungsten nanopowder; method to produce mixtures of highly dispersed heterophase powders based on boron carbide, etc.
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