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Study of impeller design parameters effect on the axial thrust of a centrifugal electric pump assembly

Study of impeller design parameters effect on the axial thrust of a centrifugal electric pump assembly

Z. A. Kuznetsova, M. I. Sinichenko, A. D. Kuznetsov, I. A. Kleshnina, F. K. Sin'kovskiy

Статья научная

This paper discusses and estimates the effect of some design parameters on the value of axial thrust appearing during functioning of the core component of a spacecraft’s (SC) thermal control subsystem – electric pump unit (EPU). The major causes of axial forces in centrifugal pumps of in-line arrangement are described and analysed. Design parameters having an effect of axial thrust value are: impeller position relatively to EPU diffuser (position was chosen based on dimension chain calculation), presence and size of discharging holes in the impeller, number and shape of impeller vanes (numbers of 14 & 16 were considered). EPU impellers with different number and shape of vanes were designed and manufactured. A series of experiments was carried out in order to research the effects of all aforementioned parameters: measurements of head vs flow curves and axial thrust values at given flow values. Each parameter’s contribution in the value of axial thrust appearing during EPU functioning is evaluated. Vibration measurements were obtained and analysed for electric motor DBE 63-25-6.3 fitted with different impellers. In this study, a DLP additive process was used for impellers manufacturing, which significantly sped up the tests. Obtained results will extend knowledge of processes taking place in EPU impellers, enable choice of the aforementioned parameters at design phase so to minimise axial thrust appearing during functioning of a centrifugal EPU of a spacecraft’s thermal control subsystem. Outcomes of this study are capable of improving SC reliability at all phases of its life because EPU axial thrust causes its premature loss of operability.

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Study of the payload extraction trajectory heavy class carrier rocket

Study of the payload extraction trajectory heavy class carrier rocket

Bordachev V.A., Kolga V.V.

Статья научная

As the weight and complexity of the payload that needs to be launched into orbit increases, the relevance of rational trajectory selection to ensure maximum efficiency and minimum costs for delivering the payload to a given orbit increases. Rational choice of the trajectory of a heavy-class launch vehicle has a number of important practical applications. Firstly, it allows you to increase the payload capacity of the launch vehicle and reduce the cost of delivering payload to the target orbit. This is especially important in the context of the development of the space industry, when more and more companies and organizations are showing interest in launching their own satellites and other spacecraft in conditions of fierce economic competition. Choosing a rational trajectory for launching a payload into orbit will significantly reduce the cost of launches and make them available to a wider range of potential customers. Secondly, the choice of launch vehicle trajectory parameters is important for ensuring safety and minimizing risks during spacecraft launches. Thanks to the rational choice of trajectory, it is possible to reduce adverse impacts on the environment and eliminate the possibility of emergency situations associated with loss of control over the flight of the launch vehicle. Rational selection of launch vehicle trajectory parameters is a complex task that requires comprehensive research and consideration of various factors, such as aerodynamic parameters of the atmosphere, mass and characteristics of the payload (spacecraft), engine operating parameters, characteristics of the target orbit, features of the launch of the launch vehicle and many other factors. A more thorough and systematic study of the influence of these parameters will significantly improve the efficiency and reliability of launching spacecraft into orbit. Thus, the choice of rational parameters for the launch vehicle trajectory is a relevant and important topic for scientific research. Increasing the rocket's payload capacity, reducing the cost of delivering a spacecraft to a given orbit, and ensuring launch safety are tasks that depend on the chosen shape and parameters of the rocket's trajectory. Such research has important practical significance and can become the basis for the development of new technologies and methods in the space industry. The purpose of the study is to study and select rational parameters for the trajectory of a heavy-class launch vehicle when launching a payload. The main task is to determine the flight path parameters that will allow achieving maximum efficiency and accuracy in delivering the payload to a given orbit. To achieve the goal of the study, the analysis of various factors influencing the launch parameters of the spacecraft is required, such as structural and aerodynamic characteristics of the rocket, the influence of aerodynamic factors and the Earth’s gravitational field on the flight path. Taking these factors into account, numerical calculations were carried out on the basis of a system of differential equations of motion using a computer program created in the MAPLE software package. Based on the calculations, modeling of the shape and parameters of the launch vehicle flight path was carried out. Research results. During the study, the rational parameters of the trajectory of a heavy-class launch vehicle were selected. The calculations were carried out using numerical modeling of the parameters of payload launch trajectories, and the analysis of the resulting trajectories was carried out. Minimizing the rocket's flight time was identified as the main criterion for the rational choice of a trajectory, which allows increasing launch efficiency and saving energy resources. An increase in payload mass and minimization of fuel consumption were adopted as additional criteria. Conclusion. The procedure for choosing rational parameters for the trajectory of a heavy-class launch vehicle proposed in this work will improve the delivery accuracy and reliability of spacecraft launches at the stage of ballistic analysis when designing rockets. The results of the study have practical significance for the development of future heavy-lift launch vehicle missions and improving the efficiency of space launches.

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Study of the possibility of im-proving the efficiency of updating aeronautical data of AIRBUS A310 flight control system

Study of the possibility of im-proving the efficiency of updating aeronautical data of AIRBUS A310 flight control system

Akzigitov R.A., Dmitriev D.V., Kuznetsov E.V., Timohovich A.S.

Статья научная

Due to the constant tightening of flight safety requirements in the country and abroad, with the constant growth of air traffic, more and more requirements are imposed on the reliability, non-failure operation of air navigation systems and methods for updating their air navigation databases. Besides, there arises the problem of the relevance of the databases used in accordance with the AIRAC cycle, since the risk of emer-gency situations or disasters increases in the case of using non-updated aeronautical information in the flight management system (FMS), flight management computer system (FMCS), satellite navigation system (SNS), ground proximity warning system (GPWS). The paper proposes to consider the issues of improving aircraft navigation systems and updating databases using FMS-type computing systems. Russian aircraft use FMCS-95-1V, onboard ground proximity early warning systems (GPWS) and onboard satellite naviga-tion systems operating with an orbital satellite constellation (GPS, Glonass). All of them are equipped with aeronautical databases, which, in accordance with the AIRAC cycle, are updated on the ground by engi-neering and technical personnel every 28 days. The frequency of updating depends on the receipt of chang-es in navigation data for the operation of these systems. The paper considers the issues of operational characteristics analysis, methods of data transmission to onboard aircraft systems, development of an aer-onautical data transmission system, development of a remote transmission control system, as well as the development of data transmission algorithms, theoretical and experimental justification of the choice of a transmission system model. The use of the considered complex leads to a qualitatively new level of efficien-cy, reliability of updating air navigation databases in the FMS, SNS, GPWS, FMCS, which will affect the increase in flight safety, as well as the regularity of flights in the absence of aircraft downtime according to the criterion of operational updating databases under the AIRAC cycle.

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Studying static stability of a model rocket

Studying static stability of a model rocket

Bordachev V.A., Kolga V.V., Rozhkova E.A.

Статья научная

Relevance. When designing flying models of rockets, one of the difficult tasks is to ensure the static stability of the rocket in flight along a given trajectory. Static stability refers to the ability of a model to return to an equilibrium position disturbed by external forces (wind, model asymmetry, etc.). In this case, the model must be stabilized in terms of the angle between the longitudinal axis of the model and the direction of flight (velocity vector), that is to maintain a zero angle of attack. The condition for ensuring the static stability of the rocket model is the location of its center of gravity ahead of the center of pressure. In this case, when the angle of attack is different from zero, the aerodynamic forces will create a stabilizing moment, which will return the model to a zero angle of attack. The purpose of the study is to develop and compare methods for determining the position of the center of pressure of a rocket and determining its static stability. The research considers a simplified method, an analytical calculation, a graphical method, and various practical approaches that can be used in rocket modeling. As research methods, an analytical approach, a graphical method and finite element modeling in the SolidWorks Flow Simulation program were used. In addition, a number of approximate calculation methods were considered. The study analyzes the capabilities of the considered methods for determining the static stability of a model rocket and the error of their application. To confirm the results of the calculation, a computer experiment was carried out in the form of blowing a finite element model of a rocket using the SolidWorks Flow Simulation program. The results of computer simulation confirmed the reliability of the proposed methods for determining the static stability of a model rocket. Research results. Simplified methods for determining the static stability of a rocket are the simplest and most reliable when designing model rockets. It is advisable to use it for launching demonstration rockets with an allowable misalignment error of 15% or more. Analytical methods are useful for designing sports models of rockets with high flight requirements, for example, for international competitions. Conclusion. The proposed method for ensuring the static stability of a model rocket makes it possible to simplify the design process of both demonstration and sports models of rockets for reliable demonstration launches.

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Testing of spacecraft orientation and stabilization systems using starry sky simulators

Testing of spacecraft orientation and stabilization systems using starry sky simulators

Gorelko M.G., Murigin A.V.

Статья научная

The paper investigates the need to create a method of simulating the starry sky for testing spacecraft and conducting tests of orientation and stabilization systems in laboratory conditions. Modern space exploration and, as a consequence, the complexity of technical requirements for flight support facilities are constantly increasing, respectively, the requirements for ensuring the accuracy of determining the position and orientation of the spacecraft are increasing. The history of the development of astroorientation devices and, in particular, stellar sensors is given. The modern stage of development of stellar sensors came with the advent of matrix radiation receivers: charged coupled device (CCD) and complementary metal-oxide semiconductor (CMOS) video matrices. Such stellar sensors are no longer tied to individual, predefined stars, but determine their orientation from images of groups of stars visible in the field of view of the device. Examples are given for their field of application, namely, determining the orientation of the sensor, pointing some device mounted on a spacecraft, and others. Modern requirements for astrogation are given. The basic principles of ground-based testing of the spacecraft orientation and stabilization system using starry sky simulators are considered. This is a stage of development and autonomous tests on a hardware and software stand of semi-natural modeling. To date, the ISS JSC enterprise has a complex modeling stand for conducting these types of spacecraft tests, using methods of both mathematical and semi-natural modeling, which includes various simulators of the starry sky. The development of these simulators has a long history, a comparative table of previously used simulators is given. The structures of both past and modern simulators of the starry sky are shown. The conclusions state the need to create a method that will simulate the rotation of the spacecraft at speeds up to 15–30 °/s. This method will allow testing the orientation and stabilization system of modern spacecraft.

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The aircraft hydraulic system units and pipelines heat exchange parameters study

The aircraft hydraulic system units and pipelines heat exchange parameters study

Nikolaev V.N.

Статья научная

The paper offers a method of mathematical modelling of aircraft hydraulic system thermal state. The given mathematical model presents a system of partial differential equations for carbon-fiber composite thermal insulation together with ordinary differential equations for hydraulic system components that describe their heat exchange with the ambient air and close-located surfaces. To solve the direct thermal state problem for hydraulic system components, i. e., to solve a stiff ordinary differential equation system, a Rosenbrock-type second order approximation numerical scheme for non-autonomous systems was applied. A solution of a partial differential equation system in Monte-Carlo method based on a probabilistic representation of the solution as a functional expectation of the diffusion process was also used. The inverse problem of the hydraulic system elements’ thermal state was solved applying a composition of the steepest descent method, Newton method and quasi-Newton method of Broydon-Fletcher-Goldfarb-Shanno. A mathematical model of the thermal state of a hydraulic system unit operating in an unpressurized aircraft compartment has been also developed, and the confidence intervals of each of the required model coefficients have been estimated using 2 1 α χ distribution at confidence probability = 0.95.

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The capacity of burners for combustion chambers with reduced nitrogen oxide content in combustion products of the NK-16ST gas turbine engine

The capacity of burners for combustion chambers with reduced nitrogen oxide content in combustion products of the NK-16ST gas turbine engine

Baklanov A.V.

Статья научная

The article presents the designs of several variants of combustion chambers for the NK-16ST engine. The combustion chamber designs are made within the framework of known concepts of lowemission fuel combustion to reduce nitrogen oxide emissions. A serial combustion chamber with a stepped air supply along the length of the flame tube is considered. A combustion chamber with a reduced volume of the flame tube and a twozone combustion chamber, as well as a combustion chamber with preliminary preparation of the fuel-air mixture in the burner device are considered. The features of burner devices of these combustion chambers are considered. For a serial combustion chamber, the burner device contains a nozzle, a swirler and a diffuser nozzle attachment. For a shortened combustion chamber, a confuser nozzle attachment is used. A two-zone combustion chamber contains two types of burner devices: diffusion for the duty zone and with preliminary mixing for the main zone. The combustion chamber with preliminary preparation of the fuel-air mixture contains a dual-circuit burner device with hollow blades and a central nozzle, which allows for regulation of fuel consumption along the circuits to ensure the required level of toxic emissions in the corresponding engine operating modes. The paper also provides a description of the bench equipment for purging burner devices, on which tests were conducted to determine their flow characteristics. The parameter of throughput, which is determined for each burner device, is derived. A description is given of the test bench equipment for purging combustion chambers, on which tests were carried out to determine pressure losses on the walls of combustion chamber fire tubes and total pressure losses in the combustion chamber under various inlet conditions for air velocity. A calculation and experimental method for determining the excess air coefficient at the outlet of the burner devices is presented. It is determined that in the combustion chambers under consideration, there is a tendency for the fuel-air mixture to become leaner at the outlet of the burner device. This ensures a reduction in nitrogen oxide emissions. Regulation of fuel consumption in the corresponding combustion chamber zones allows for an optimal level of emissions in various engine operating modes.

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The choice of the energy parameters of an oxygen-hydrogen propellant expander cycle rocket engine

The choice of the energy parameters of an oxygen-hydrogen propellant expander cycle rocket engine

Belyakov V.A.

Статья научная

In liquid-propellant rocket engines (LRE), made according to a gas-free scheme, the turbine of the turbopump unit (TPU) is driven by heated fuel in the coolant system of the combustion chamber (CC). The absence of a gas generator greatly increases the reliability of the LRE and provides a number of advantages over other engine schemes. At the moment, the existing oxygen-hydrogen gasless liquid-propellant rocket engines do not meet mod-ern tactical and technical requirements for the level of thrust and pressure in the (CC) engine. Therefore, it is necessary to study ways to increase the energy parameters of the liquid-propellant rocket engine and identify promising engine schemes. This article proposes schematic solutions for an oxygen-hydrogen LRE, provides an analysis of the influence of various factors on the power parameters of the engine, as well as recommendations for the design of gasless LRE. A mathematical model for calculating the main energy and geometric parameters of the engine has been developed. Prospective pneumohydraulic schemes of an oxygen-hydrogen gasless liquid-propellant rocket engine are proposed, depending on the tactical and technical requirements.

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The concept of an educational and scientific experiment for conducting on-orbit testing of any types of photovoltaic cell

The concept of an educational and scientific experiment for conducting on-orbit testing of any types of photovoltaic cell

Lukyanov M.M., Prokhorov G.P., Kutsenko V.S., Karpov E.S., Parshin A.S., Zuev D.M.

Статья научная

The article proposes the concept of an experiment for conducting flight testing of various samples of photo voltaic converters. The purpose of the experiment is to study the behavior of new types of solar cells in outer space. The research will be carried out by testing samples on board the spacecraft. The experiment will be carried out by a device that collects data on the electrical properties of solar cells. The information re-ceived will be presented in the form of a voltage characteristic. During the experiment, its dependence on external parameters will also be studied. In particular, the correlation of the current-voltage characteristic from the values of temperature and illumination of solar cells will be investigated. Based on the data ob-tained, the efficiency of photo voltaic converters will be determined. Their degradation as a result of expo-sure to cosmic ionizing radiation will also be studied. The authors are tasked with designing and develop-ing an experimental installation that will be a payload module of a small CubeSat-class spacecraft. Based on the results of the work, the appearance of the flight testing experiment was developed, the re-quirements for the payload module were determined and a project for its creation was proposed. At this stage, the circuit design and software implementation of the module itself are under development. In the course of the work, the main requirements that this module provides to the main systems of the spacecraft were also formulated. To carry out the mission of the experiment, it is planned to integrate the payload module on the plat-form of the ReshUCube-2 form factor 3U. This satellite will be equipped with equipment enabling techno-logical experiments.

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The definite questions of simulation of transformable space structures dynamics

The definite questions of simulation of transformable space structures dynamics

Zhang Zikun, Zimin V. N., Krylov A. V., Churilin S. A.

Статья научная

This paper describes large transformable space structures with various configuration in the folded transport position and in the open working one. As an example, simulation of transformable space structures dynamics is shown for the antenna circuit foldable load-bearing frame with diameter of 5 m. For investigation of the foldable frame deployment dynamics, a design scheme presented by a system of rigid bodies connected with each other by hinges is accepted as it is simple, but at the same time it considers features of the structure well enough. For performing stress analysis of the foldable frame elements during deployment, the frame shape at the certain time point of deployment, when relative velocities of adjacent elements are ultimate, is chosen. As a results of calculation using MSC.Adams software, positions, velocities and accelerations of the centres of mass of the foldable frame elements as well as the angular velocities and accelerations of the elements for each time step of the deployment are obtained. To perform stress analysis of the foldable load-bearing frame, finite element model of the frame is developed using MSC.Patran/Nastran software. As a results of investigation of stressed and deformed states of antenna circuit foldable frame elements both without taking into account damping and with consideration of damping, stresses arising in the foldable frame elements at the certain time points during deployment are found.

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The feature of raising the “Express-AMU3” and “Express-AMU7” satellites into geostationary orbit

The feature of raising the “Express-AMU3” and “Express-AMU7” satellites into geostationary orbit

Yu. M. Ermoshkin, A. A. Vnukov, D. V. Volkov, Yu. V. Kochev, R. S. Simanov, E. N. Yakimov, S. Yu. Pridannikov

Статья научная

At present, in order to increase the launch mass, raising satellites into geostationary orbit by their own propulsion subsystem is widely used. Oly the JSC “Academician M. F. Reshetnev “Information Satellite Systems” applied such a scheme for several satellites of their own design - "Express-AM5", "Express-AM6", "Express-80" and "Express-103". Along with this, some diversity of approaches to the implementa-tion of this operation can be noted. In particular, the orbit raising of the above satellites was carried out using the onboard propulsion subsystem based on SPT-100 plasma thrusters. The operation was carried out by one or two thrusters. The use of two thrusters of the "Express-80" and"Express-103" satellites was due to the desire to keep within a reasonable amount of no more than six months with a significant increase in the output mass. Nevertheless, the duration of the orbit raising of about 150 days, which took place dur-ing the raising of satellite data, is also excessively long. It is evidemnt that it can be reduced, other things being equal, only by increasing the available thrust of the thrusters. This can be achieved both by increas-ing the thrust of individual units, and by increasing the number of simultaneously used thrusters. Therefore, for the new Express-AMU3 and Express-AMU7 satellites (with dimensions similar to the Express-80 and Express-103 satellites), for which a paired launch was also assumed, both of these methods were used. For orbit raising, two SPT-100V thrusters and, additionally, an SPT-140D type thruster were used. The total thrust of a cluster of thrusters made it possible to count on a significant reduction in the duration of orbit raising in comparison with the Express-80 and Express-103 satellites. The SPT-140 thruster developed by JSC "Experimental Design Bureau FAKEL" was used in Russia for the first time. For its power supply, the CCS-140D control and conversion device was specially created at the JSC "Design Bureau Polyus". The use of a combination of three thrusters made it possible to significantly reduce the duration of the opera-tion of raising into geostationary orbit.

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The influence of the method of fuel supply into the combustion chamber on the quality of mixing and on the carbon oxide formation

The influence of the method of fuel supply into the combustion chamber on the quality of mixing and on the carbon oxide formation

A. V. Baklanov

Статья научная

The burning of fuel in the combustion chamber of a gas turbine engine (GTE) is accompanied by formation of toxic substances. The most dangerous among them are carbon oxides that have a detrimental effect on humans and environment. In this regard the article is solving the urgent problem of determining the optimal method of gaseous fuel supplying in GTE combustion chamber to ensure low carbon-oxide emissions. The paper presents the design features of injectors that work with a separate supply of air and fuel. Natural gas is used as fuel. One of the considered injectors provides jet fuel supply by means of a perforated spray, and another one provides twisted fuel supply by means of a swirler built into the fuel channel. The main geometric parameters of the injectors are given as well, such as the size of the swirler, the number of blades, and the diameter of the output nozzle. In this regard the quality of air-fuel mixture preparation in a swirl jet in the outlet of the burner with two types of injector is defined. It is found that the best quality of mixing is ensured by the injector with jet spray. The design of a heat pipe simulator, in which the tested nozzle is placed, is considered. The design of a stand installation designed for testing injectors in a heat pipe simulator, as well as the modes under which these tests were carried out, are presented. The results were obtained in a heat pipe simulator with installed jet injectors and injectors with a swirling fuel jet. An analysis was conducted, which resulted in conclusions about the effectiveness of using jet injectors. According to the conducted research, the parameters of the injector with a swirling fuel jet are characterized by the presence of high values of CO levels in the combustion products, which is explained by the extremely low quality of mixing fuel with air and, consequently, low efficiency of fuel combustion. Jet fuel injection has low CO values, which indicates good quality of mixing fuel with air and high efficiency of a combustion process. As a result, we have received recommendations on setting the selected type of injectors in a full-size combustion chamber.

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The main provisions of the methodology for ensuring the resistance of the onboard equipment of spacecraft to the effects of the radiation effects of outer space

The main provisions of the methodology for ensuring the resistance of the onboard equipment of spacecraft to the effects of the radiation effects of outer space

Maksimov I.A., Kochura S.G., Avdyushkin S.A.

Статья научная

In this paper, the issues of ensuring the resistance of the onboard equipment of spacecraft to the effects of ionizing radiation from outer space, which significantly limits the period of active existence of the space-craft, are considered. The paper describes the methodology for ensuring radiation resistance, developed by the specialists of JSC “ISS”. The result of the work done is to ensure the guaranteed performance of the target function by spacecraft with long period of active lifetime of 15 or more years. Among the outer space factors affecting the spacecraft, ionizing radiation of outer space is the main factor limiting the period of active existence. Exposure to energetic particles of ionizing radiation from outer space causes degradation of the electronic component base, which leads to failures and malfunctions of on-board equipment and degradation of its functional surfaces. Ensuring the radiation resistance of a spacecraft (SC) is a complex task, one of the stages of which is to determine the radiation resistance of components that complete the on-board equipment. As a result of accumulated experience in conducting radiation tests and analysis of the results, specialists of JSC “ISS” developed a methodology that allows to guarantee the radiation resistance of the spacecraft under conditions of tight production deadlines and optimized costs.

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The method of synthesis of the digital controller for a solar energy conversion channel of the solar battery in the power supply system of a spacecraft

The method of synthesis of the digital controller for a solar energy conversion channel of the solar battery in the power supply system of a spacecraft

Shkolnyi V. N., Semenov V. D., Kabirov V. A., Sukhorukov M. P., Torgaeva D. S.

Статья научная

A method of synthesizing a digital controller for a solar energy conversion channel in a power supply system of a spacecraft is presented. The method is based on the initial functional diagram of the pulse converter and the method of switching discontinuous functions. In accordance with the technique, which is formally presented in the form of eight consecutively executed items, a block diagram of the shunt converter has been developed in the basis of switching functions, which is taken as an example for testing the technique. The shunt converter is one of the three energy conversion channels in modern power supply systems of a spacecraft. The block diagram showed that all nonlinearity of the system can be reduced to nonlinearities of two multiplication links and nonlinearity of a pulse-width modulator. The possibility and acceptability of joint linearization of each of the specified nonlinear multipliers with a pulse-width modulator at the selected operating point is shown. A linearized block diagram of the control object was obtained, after which the transformation and simplification of the block diagram to a convenient form for calculation was carried out. Using the transfer functions of the linearized block diagram, the logarithmic frequency characteristics were calculated analytically and the results of their comparison with the frequency characteristics obtained experimentally on a simulation model, which confirmed their identity in the working frequency domain, were presented. At the same time, the specified simulation model of a shunt pulse converter, built in the Simulink package of the Matlab design environment, took into account all the mentioned nonlinearities of the real converter. According to the obtained logarithmic characteristics, a classical synthesis of the analogue prototype correcting section was produced. The transition from the analog correcting section of the prototype to the implementation of the digital correcting section is shown. Simulation modeling of a closed-loop power supply system with a synthesized analog controller, in its mode of operation from a solar battery, confirmed the correctness of the methodology and the achievement of the goals. The results of the work are intended to create a new onboard energy conversion equipment for power supply systems of high-potential spacecrafts. The scope of application of the project results is space instrumentation.

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The method of the disk friction determining of low mass flow centrifugal pumps

The method of the disk friction determining of low mass flow centrifugal pumps

Zuev A. A., Nazarov V. P., Arngold A. A., Petrov I. M.

Статья научная

Low mass flow centrifugal pumps are currently widely used in the energy supply system of liquid rocket engines, the engines of correction, docks, consisting of on-Board power sources on-Board sources power supply system of fuel components in the in gas generator systems for inflating fuel tanks, and in temperature control systems of aircraft and spacecraft. When designing low mass flow centrifugal pumps for aerospace purposes, methods for calculating and optimizing the flow rate are often used corresponding to the design methods of full-size centrifugal pumps, which limits the mode and design potential of pumps and affects their energy characteristics and reliability. Reliability requirements often lead to the need to reserve units and fuel-supply systems. Despite the large amount of research works, the issues of reliable design of low mass flow centrifugal pumps with high energy and operational parameters for spacecraft and aircraft remains an urgent task. The article analyses the operational parameters of low mass flow centrifugal pumps used in aircraft and spacecraft power systems. Taking into account working fluid used and the temperature range, it was found that a laminar rotational flow with Reynolds number characteristic Re 103 3105 is realized in the lateral cavity between the impeller and the pump housing. The determination of power losses on disk friction of the impeller technique is developed taking into account design features and the applied schemes. Equations for determining the disk friction coefficients are consistent with the dependencies obtained by other authors. The obtained equations for the laminar rotational flow made it possible to determine the dependences for the resistance moment and the disk friction power of the impeller determining of a low mass flow centrifugal pump.

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The possibility of using methane-hydrogen fuel in converted gas turbine engines for power plants

The possibility of using methane-hydrogen fuel in converted gas turbine engines for power plants

Baklanov A. V.

Статья научная

Taking into account the fact that recently the topic of using methane-hydrogen mixtures as a fuel for gas turbine engines used in power plants has been actively developed, it is necessary to have engineering methods for calculating the fuel system and combustion chamber of engines operating on such fuel. The paper proposes the methodology that allows performing such calculations. A gas turbine unit (GTU) based on a converted aircraft engine NK-16ST was taken for the calculation. The calculation according to this method is carried out in three stages. At the first stage the composition is selected and the thermophysical characteristics of the gas under consideration are determined. At the second stage the fuel system is calculated, the consumption characteristics of the engine fuel system and the combustion chamber system are built. The consumption characteristics built for natural gas and for methane-hydrogen mixture are compared. The analysis makes it possible to develop recommendations for optimizing the design of the fuel supply equipment and fuel nozzles in terms of changing the volume of internal channels. At the third stage the combustion chamber is calculated and recommendations about the need to change the flame tube head or redistribute air along the flame tube length are made. The volumetric heat intensity parameter is used to estimate the sufficiency of the available volume of the flame tube for operation on methane-hydrogen mixture and to determine the gas average temperature in the combustion zone of the combustion chamber. The possibility of operation of the NK-16ST gas turbine unit on a methane-hydrogen mixture was confirmed on the basis of the results of the work performed. It was also concluded that in order to supply large volumes of methane-hydrogen mixture in comparison with natural gas, it is required to increase the size of fuel pipelines, metering and control units and fuel nozzles.

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The use of sealed gas-filled EEE-parts in units intended for long operation under vacuum and increased voltage environment

The use of sealed gas-filled EEE-parts in units intended for long operation under vacuum and increased voltage environment

Yu. V. Kochev, Yu. M. Ermoshkin, A. A. Ostapushchenko

Статья научная

Today, the scope of application of electric propulsion systems for orbit correction and spacecraft’s attitude control is rapidly expanding due to their high efficiency compared to liquid jet systems. The main elements of electric jet systems are plasma or ion thrusters. To ensure power supply of such thrusters, complex electronic power processing systems – power processing units (PPU) – are used. These units are capable to operate for a long time (up to 15 years or more) in a high vacuum environment and generate sufficiently high accelerating voltages – from 300 V and higher. PPU’s comprise various EEE-parts, mainly in the case design. As a rule, the technology of their production is such that air or nitrogen is initially located inside the housing at atmospheric pressure. During the operation of the unit, the non-absolute hermeticity causes pressure decrease inside EEE housings. Due to high voltages applied, this can lead to electrical breakdowns between current-carrying ele-ments inside the parts, their failure with the subsequent failure of the functional blocks of the unit. The paper considers the physical principles of the breakdown occurrence inside EEE-parts cases. The results of non-hermiticity measurements of several types of HV EEE-parts are presented. The dynamics of the pressure drop to the values dangerous from the point of view of breakdown event and the relevant occurrence duration are esti-mated. It is shown that duration of being exposed to the pressure-dangerous conditions can be as long as space-craft service lifetime. It can make difficult to use packaged gas-filled EEE-parts at the level of units intended to operate in non-pressurized compartments of spacecraft. Recommendations are provided for selecting the design of EEE parts with an operating voltage of about 300 V or more, as well as circuit solutions used to develop high-voltage equipment intended to operate in vacuum environment.

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Three-component aerodynamic load cells

Three-component aerodynamic load cells

Kozlov V.S., Kotelnikova S.V.

Статья научная

The article examines the effect of flow on models studied in wind tunnels. To determine the force effect of the flow on the model under study, a more accurate and reliable method of directly measuring forces and moments using aerodynamic strain gauge balances is proposed. When solving a plane problem for a symmetrical model at zero slip angle, a design of three-component scales is proposed that measures the lift force, the drag force and the pitching moment. To eliminate the interaction between the supporting devices and the model, which causes disturbances in the flow near the model, the scales are located outside the model and the working part of the wind tunnel. The components of the aerodynamic force and moment acting on the model are measured using resistance strain gauges, which convert the deformation of the elastic element into a change in electrical resistance, which is measured by an instrument connected to an appropriate measuring circuit. The choice of strain gauges as weight elements is due to their very small size and weight, the ability to measure very small relative deformations of elastic elements, low inertia, which makes it possible to measure not only static but also dynamic loads, and the possibility of remote measurements. To compensate for the influence of various sources of errors, increase sensitivity and ensure greater measurement accuracy, the strain gauges are connected via a bridge circuit and included in all four arms of the bridge. Deformation of the horizontal measuring beam causes a change in resistance not only in the strain gauges that measure the pitching moment, but also in the strain gauges designed to measure the lift force. Since the design of the scales does not allow for electrical separation of these components, the influence of the pitching moment on the magnitude of the lift force is determined during the calibration process and is assessed using a special influence graph constructed from the results of calibration data. In strain gauge measurements, the output values of forces and moments acting on the model under test are obtained in the form of corresponding readings from a device that measures electrical signals proportional to the applied forces. To convert instrument data into values of forces and moments, a joint calibration of scales and instruments is carried out in order to obtain calibration coefficients. Additional components of aerodynamic forces and moments created by the holder are determined by purging it in the presence of the model. Calculated dependencies for determining the components of the aerodynamic impact are given. The values of the coefficients of aerodynamic forces and moments are given in the flow coordinate system. The pledge has been given.

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To the question of establishing safety coefficient and assurance coefficient at a given probability of non-destruction of load-bearing structures

To the question of establishing safety coefficient and assurance coefficient at a given probability of non-destruction of load-bearing structures

Pokhabov Yu. P., Shendalev D. O., Kolobov A. Y., Nagovitsyn V. N., Ivanov E. A.

Статья научная

Ensuring high reliability of unique high-critical products at the design stage is an actual task that the aerospace industry faces. For high reliability indicators, at the design stage, it is necessary to ensure the basic property of the product – its strength, with a high probability of non-destruction. It is provided by introducing the corresponding coefficients – «safety coefficient» and «margin of safety» into the strength calculations. The necessity in these coefficients is based on the spread of values of external loading factors: magnitude of forces, combination of forces, kind of actions, place of connection, etc. In this case, the safety coefficient is related to external factors. The margin of safety refers to internal factors: the spread of the mechanical characteristics of the product material, the spread of the geometric dimensions of the product, etc. To determine, with a given probability, the safety coefficient and margin of safety, it is necessary to know their dependence on the combination of spread of external and internal factors. The purpose of this work is to determine the mathematical connection between the internal factors of the spread and the safety coefficient, external factors of the spread and the margin of safety, the combination of these factors and the probability of non-destruction of structures. In this work the values of internal and external factors, which affect the strength and probability of non-destruction of the product and have the boundaries of the spread of their values, using the tools of probability theories, were characterized as random variables, the values of which are determined by the distribution density, expected value and variance. I this work there was found a high dependence of the product strength on the spread of its geometric characteristics and tools were defined to determine the total spread of the values of the main strength characteristics of the product with a given probability of non-destruction. The practical significance of the results of this work can be achieved in the aerospace industry, in particular, at the design stage of unique high-critical products.

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To the question of forecasting the technical condition of low-thrust liquid rocket engines

To the question of forecasting the technical condition of low-thrust liquid rocket engines

Komlev G. V., Mitrofanova A. S.

Статья научная

In the rapidly developing space and rocket industry, spacecrafts are being equipped with low-thrust liquid rocket engines. Нigh requirements are imposed on the reliability, efficiency and economy of fuel use for this type of rocket engine. To ensure monitoring of the characteristics of spacecrafts, a functional diagnostic system is used, which includes telemetry and analytical data processing. Telemetry performs the functions of receiving and transmitting information. Information processing is carried out in computer centers located on the spacecraft and the Earth. The most promising computing tool capable of predicting time series and classifying a large amount of interconnected data is considered an artificial neural network. In this regard, the subject of research in the work is data processing methods based on an artificial neural network. The purpose of the work is to develop a method for forecasting the technical condition of low-thrust liquid rocket engines using an artificial neural network. The relevance of research on the use of a neural network in the system of functional diagnostics of low-thrust liquid rocket engines for spacecraft is explained in the introduction. In the main part, an analysis of many telemetric data of the rocket engine is carried out and their strength in the forecast of the main diagnostic parameters is determined. It is proposed to use traction, specific impulse, and temperature of the structure as diagnostic parameters. The prognostic capabilities of the neural network were investigated and a schematic diagram of a method for predicting the technical condition of a low-thrust liquid rocket engine was developed. In the developed method, at the first stage, the neural network performs the approximation of the function and extrapolates the time series of telemetric data; the second stage determines the probable class of the technical condition of the engine. The conclusion outlines a plan for further experimental research in the study area and provides recommendations on the development and improvement of algorithms for functioning of artificial neural networks as part of the functional diagnostics system of the spacecraft. Due to the generalized nature of the methodological schemes, the results of the work can be applied to any type of rocket engines and used at all enterprises of the rocket and space industry of the corresponding profile.

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