Статьи журнала - Siberian Aerospace Journal

Все статьи: 151

Peculiar properties of technological improvement and optimization of production costs of 3D-configuration pipes

Peculiar properties of technological improvement and optimization of production costs of 3D-configuration pipes

Titenkov S. V., Zhuravlev V. Yu.

Статья научная

The analyzes of the requirements to 3D-configuration pipelines production at the rocket and space industry enterprises is done. A review of different approaches to pipe bending technology (with heat treatment and without heat treatment) is carried out. The object of the study is the bending process and a universal bending machine for pipelines’ production of complex configuration. The article is divided into four sections, which consider the key factors, causing directly the effectiveness of the technological operation of pipeline bending of a complex 3D-trajectory. An overview of no-temperature shaping of the pipeline is given in the first section. The requirements to the technology, excluding: corrugation, flattening, stretching and thinning of pipeline walls during their bending, are considered. The actual regulatory documents and industry aerospace standards, regulating production of pneumatic and hydraulic pipelines are given. An example of calculating the minimal allowable bend radius of the pipe, depending on the diameter and thickness of the pipe wall, is given. The requirements to unification of the pipe size production and gaps are listed. The dependence of the maximal allowable internal pressure in the pipeline is shown. The requirements to equipment, used in pipeline bending and to the design of the pipe bending machine are considered. In the second section, the possibilities of temperature influence on the pipe bending process are viewed. The analysis of patent and technical literature and six possible methods of effective thermal effects are presented: heating of the whole pipeline length, narrow zone heating of the bend pipe place, water cooling with nitrogen in the pipe, laser-cooling of atoms of the pipes, application of the petroleum products on the place of heating of the pipe and using of modern fillers inside the pipe to change its temperature. In the third section the tasks of the development of a universal bending machine are set; the system of the algorithm of the universal bending machine operation is considered; the system of algorithm of the bending machine operating with CNC is shown. The General functional scheme of the bending machine and the sequence diagram of the equipment operation is given.

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Peculiarities of design software architecture of adaptive information processing, modeling and control systems

Peculiarities of design software architecture of adaptive information processing, modeling and control systems

Raskina A. V., Videnin S. A., Chzhan E. A., Yusupova R. R.

Статья научная

The article proposes an approach to developing the architecture of a service-oriented information processing system, modeling and process control. The system, which is being developed, is a tool for identifying, predicting and controlling discrete-continuous processes. Its mathematical apparatus is based on nonparametric algorithms of identification and control. The software architecture includes the following main modules: the module for processing data, modeling and forecasting output process variables and the process control module. The first module includes data preprocessing algorithms: normalization, centering and analysis of outliers and omissions. The modeling module is an algorithm for research and recovery dependencies between process variables, process identification using nonparametric estimation of the regression function from observations. The last module is an implementation of nonparametric dual control algorithms. Control devices built on the basis of these algorithms perform functions of both object control and its study. The article discusses the application of architectural solutions based on two proven approaches in the field of software development: the composite approach and the service- oriented approach.. The main principles of composite architecture as a set of software systems with many characteristics that perform a specific task and service-oriented architecture as a modular approach to software development are described. The advantages of the applied composite service-oriented architecture over other variants of software architecture for control systems are shown, in particular, monolithic software architecture is compared with composite service-oriented architecture. This means that a researcher can use a single operation, which is a logically isolated, repeated task related to the production process of the enterprise. At the same time, it is necessary to ensure positive results when integrating with existing software products of enterprises which greatly complicates and requires the development of new components, as well as support for the "inherited" parts of the system.

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Piecewise approximation based on nonparametric modeling algorithms

Piecewise approximation based on nonparametric modeling algorithms

E. D. Mikhov

Статья научная

In this research the issue of inertialess processes modeling is under study. The main modeling algorithm is the non-parametric recovery algorithm of the regression function. The algorithm allows to build a process model under conditions of low a priori information. This feature may be particularly important in modeling processes of large dimensions prevailing in the space industry. One important feature of the algorithm for nonparametric estimation of the regression function is that the accuracy of modeling using this algorithm highly depends on the quality of the observations sample. Due to the fact that in processes with large dimensions of input and output variable vectors observation sampling elements are in most cases unevenly distributed, the development of modifications to improve the quality of mod-eling is relevant. The modification of the nonparametric dual algorithm based on piecewise approximations has been devel-oped. According to the proposed modification, the process area is divided into sub-areas and a non-parametric esti-mate of the regression function for each of these sub-areas is recovered. The proposed modification reduces the impact of some observation sampling features, such as sparseness or voids in observation samples on the quality of the built model. The computational experiments were carried out, during which a comparison was made between the classical algorithm of non-parametric estimation of regression function and the developed modification. As the computa-tional experiments have shown, with uniform distribution of the sample elements of observations, the developed modification does not lead to the improvement of the quality of modeling. With a substantial uneven distribution of the observations sample elements, the developed modification resulted in a 2-fold improvement in the quality of the simulation. The results suggest that the proposed modification can be used to model complex technologi-cal processes, including those in the space industry.

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Plasmotron for coating internal surfaces of component parts

Plasmotron for coating internal surfaces of component parts

А. E. Mikheev, A. V. Girn, I. O. Yakubovich, M. S. Rudenko

Статья научная

Plasma spraying is one of technologically appropriate, productive and effective methods of applying protec-tive coatings to component parts produced by aerospace, metallurgical and other industries, objects exposed to high temperatures, dynamic loads, aggressive media, etc. Plasma spraying makes it possible to apply quite a va-riety of materials, such as metals, oxides, carbides, nitrides, etc. to different surfaces. Certain problems may arise, though, in applying protective coatings to the inner surfaces of cylinders and complex parts of small size (about 100 mm). These complexities depend on the dimensions of the plasma generator proper. There are no home-produced small-size plasma torches, they are all imported from other countries. That causes certain prob-lems with delivery, to say nothing of very high commercial price. One of the ways to improve the situation is to develop small-size plasmatrons capable of applying high-quality coatings to the internal surfaces of limited-size parts; that may significantly reduce expenses through import substitution. The effectiveness of the proposed device is in working out a method of applying high-quality coatings to the inner surfaces of orifices as small as 60 mm in diameter (operating a plasmatron of smaller size), as well as in significant cost reduction due to domestic production. Sample calculations show that the price of that plasma-tron type will not exceed 0.5 million rubles.

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Point defects in nematic liquid crystal materials with conical anchoring at the interface

Point defects in nematic liquid crystal materials with conical anchoring at the interface

M. N. Krakhalev, V. F. Shabanov, V. Ya. Zyryanov

Статья научная

The topological point defects in nematic liquid crystal materials have been studied. The method of oblique light incidence has been proposed to determine an azimuthal director angle of an achiral nematic as well as a chiral nematic (cholesteric). The idea of the method is based on the dependence of the optical phase difference between ordinary and extraordinary light beams on the azimuthal director angle at the layer center at oblique incidence of light on a structure in which the polar director angle of a nematic liquid crystal is not equal to 0° or 90° (conical boundary conditions). It has been shown that the phase difference reaches a maximum at a zero azimuthal angle at the center of the layer regardless of the total twist angle of the director. The developed method has been used to analyze topological defects formed in the nematic and cholesteric layers under conical boundary conditions at the interface. The director field distributions of nematic and cholesteric near the surface point defects (boojums) with topological charges m = +1 and m = –1 have been drawn based on the experimental data. The proposed method of oblique light incidence can be used to analyze a wide class of the achiral and chiral liquid crystal media of various types: smectics, nematics, and cholesterics with tilted or hybrid boundary conditions.

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Prediction of formation of competing phases during the growth of Cr2GaC THIN FILMS ON MgO(111)

Prediction of formation of competing phases during the growth of Cr2GaC THIN FILMS ON MgO(111)

Nazarova Z. I., Nazarov A. N.

Статья научная

MAX-phases are a family of ternary layered compounds with the formal stoichiometry Mn+1AXn (n = 1, 2, 3...), where M is a transition d-metal; A is a p-element (for example, Si, Ge, Al, S, Sn, etc.); X is carbon or nitrogen [1]. Layered triple carbides and nitrides of d-and p-elements (MAX-phases) exhibit a unique combination of properties characteristic of both metals and ceramics, which makes their application as various coatings in space industry very promising. Obtaining the desired properties of the MAX-phases depends on the technological conditions of material synthesis. This requires thorough theoretical modelling of the elements’ interaction at the interface. Concurrent growth of competing phases along with the MAX-phase may occur due to the favorability of competing phases’ formation and may also be promoted by lower energy interfaces with the substrate in comparison with a MAX-phase. In this work, we study thermodynamic favorability of competing phases and Cr2GaC MAX-phase depending on the chemical composition of the atomic flow. To study these compounds, it was necessary to consider the Cr-Ga-C system. According to the effective heat of formation model, each reaction of a certain phase formation can be characterized by enthalpy [2]. To find out the most favorable phases, it was necessary to calculate the enthalpy of all possible reactions. Thus, the task was to sort through all possible reactions between pure elements available in various ratios, in particular, in the ratio corresponding to the given MAX-phase stoichiometry, i.e. Cr:Ga:C=2:1: 1. Moreover, it is considered that the density of near-coincidence sites [3,4] for interfaces between MAX-phase, thermodynamically favourable competing phases and MgO(111) surface shows a role of the interface in the determination of the structural quality of the MAX-phase thin film grown on MgO(111).

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Production of finly despersed powder from graphite by electrolysis

Production of finly despersed powder from graphite by electrolysis

I. Y. Shestakov, A. V. Kupryashov, V. D. Utenkov, I. A. Remizov

Статья научная

Multifunctional coating is a multi-layer structure applied to the surface of an aircraft to protect it from external influences. The main tasks of the multifunctional coating are: restoration of properties, overall dimensions, mass of the surface of the product, which were violated under operating conditions; changing the initial physical, mechanical and chemical properties of the product surface to ensure the specified operating conditions. Today multifunctional coatings based on micro glass spheres with applied tungsten are widely used in aerospace engineering. However, this coating has a number of disadvantages: the coating layers heterogeneity; the composition contains a harmful and dangerous component – a fluorone dye. In this article it is suggested to replace the main component of a multifunctional coating with finely dispersed graphite powder obtained by electrolysis. For this purpose, the equipment based on the principle of a diaphragm electrolyzer was constructed. The main elements of the device are a stainless steel cathode and a graphite anode immersed in an aqueous solution. As a result of anodic processes, a finely dispersed graphite powder was obtained. The average particle size of the resulting graphite particles is 4 microns. This finely dispersed graphite powder can be used as the main component of a multifunctional coating in aircraft, since it has an even homogeneous structure, as well as higher values of the main mechanical properties of a multifunctional coating.

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Prospects for the development of high-voltage power supply systems of spacecraft with a charge-discharge regulator

Prospects for the development of high-voltage power supply systems of spacecraft with a charge-discharge regulator

Filonova M. M.

Статья научная

Changing the low-voltage level of the output load power bus (27–28 V) in the power supply system (PSS) of the spacecraft (SC) to a high-voltage (100 V) allowed us to significantly reduce the SC mass in connection with the reduction in the mass of cables and energy converting equipment (ECE). However, a number of problems have arisen related to the difficulty of matching the increased voltage levels of energy sources and loads, taking into account the necessary level of reliability of the PSS. Therefore, the issues of choosing the PSS structure and methods for developing ECE are relevant and priority task facing their developers. To date, in the field of development and creation of high-voltage high-power PSS of SC, a promising direction is their design based on integrated ECE modules, in particular, on the basis of modules of charge-discharge regulators (CDR) of accumulator batteries (AB). In the article, a calculation and comparative analysis of the SC PSS structures with the connection of the CDR module to the solar battery (SB) bus and with the connection of the CDR module to the output load power bus is performed. In the course of analysis of the results obtained, it was found that both options for the PSS implementation can be optimal depending on the given curve of the SC load and the requirements for the PSS for specific energy, weightdimension and other characteristics. The final choice of the SC PSS structure should be made subject to the specific power of the ECE and the subsequent calculation of the weight-dimension characteristics of the alternative PSS. Simulation of two options for the implementation of the AB CDR module was carried out: a push-pull converter with one inductor and a Weinberg converter with a magnetically coupled inductor and an additional power diode. It is established that both investigated options can be used in the development and creation of the CDR module of the highvoltage PSS of spacecraft. However, the design of CDR module based on the Weinberg converter can significantly reduce the values of the used inductors and output capacitors subject to the required levels of output voltage ripple.

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Real-time carrier rocket mission control using space relay system

Real-time carrier rocket mission control using space relay system

D. A. Makhalov, M. P. Nikitina, S. B. Usikov, A. V. Manoilo

Статья научная

One of the purposes of the multifunctional space relay system “Luch” is telemetry provision for the timely control of launches from the “Vostochniy” spaceport. Launch vehicles and upper stage units have special high-speed and lowspeed relay user equipment for telemetry relaying using the relay system “Luch”. This article is about special programs for processing such kind of telemetry at the Mission Control Centre (MCC) of the federal state unitary enterprise "Central Research Institute for Machine Building" (TsNIIMASH) for mission launch control. These programs are the part of telemetry processing software-hardware system of the MCC. Their purpose is real-time reception, processing and depicting results of processing telemetry data from high-speed and low-speed relay user equipment. This article contains description of the telemetry structure, transmission scheme and description of telemetry reception and processing approach based on the specific characteristics of such kind of telemetry. It contains information about tasks, solved by the MCC telemetry complex for giving timely, objective and correct information about a launch process as well. Created programs, processing algorithms and representation forms of the results of telemetry processing successfully provided missions control of the launches of the spacecraft “Kanopus-V-IK”, “Meteor-M”№2-1 in 2017, “Kanopus-V” №3, 4 in 2018. We propose to use developed programs for telemetry

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Remotely operated underwater vehicle in the form of a quadcopter: features of the design and control system

Remotely operated underwater vehicle in the form of a quadcopter: features of the design and control system

D. A. Volkov, A. V. Sayapin, K. V. Safonov, A. A. Kuznetsov

Статья научная

Inspection of underwater objects, such as underwater archaeological sites, sunken technical objects, and un-der water located technical structures, requires the use of specially trained divers, manned or unmanned, re-motely operated or autonomous underwater vehicles. A relatively rarely used design for such underwater vehicles is a design in the form of a quadrotor with posi-tive buoyancy. This article discusses the design and the control system of the remotely operated underwater vehicle in the form of a quadrotor. The aim of the work is the selection and justification of the shape of the vehicle, the selection of the optimal structure of the control system with the expectation of the subsequent use of the vehicle as an au-tonomous one. The potential advantages of the selected design in the form of a quadcopter with a cylindrical body are de-scribed, in particular, the large volume of the sealed space of the vehicle, the possibility of installing capacious power sources, the potential for stabilizing the vehicle in a given position if there is a current at the place of work. The sealed case of the device is designed to place control electronics, power electronics and battery power of the device. The selection and justification of the shape of the sealed enclosure were made using a hydrostatic modeling apparatus and theoretical mechanics. A solid cylinder made of polycarbonate was selected as a form of the sealed housing of the vehicle. The advantage of the selected form in comparison with the parallelepiped-shaped case is shown under the condition of the same material parameters. The control system of the device includes software and hardware components. The choice of hardware com-ponents is justified, their key characteristics are described. As the control device of the top level, a single board computer (SBC, Single Board Computer) Orange Pi PC was selected, the direct control of the motor of the vehi-cle is performed using the Cortex-M3 microcontroller. The software architecture of the device is described. The choice of architecture is determined by the requirements of poorly connected components (which makes it easy to replace particular software elements without the need to modify the other elements), the simplicity of the potential replacement of the top-level control modules (which potentially allows switching from a remote control model to an autonomous control model). Some software components are described. The control system is implemented with the high-level lan-guage Python version 3.7, the basis of the control mechanism is message passing, the MQTT protocol maintained by the Mosquitto server is selected as a messaging mechanism. Testing of the vehicle was carried out in pools with standing water and with a simulated current. Testing showed the need to gain experience to control the underwater vehicle. The study will allow us to further develop a new version of the underwater vehicle, taking into account the wishes and identified problems.

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Research of electromagnetic shielding properties of single-walled carbon nanotubes thin transparent films

Research of electromagnetic shielding properties of single-walled carbon nanotubes thin transparent films

Voronin A. S., Fadeev Yu. V., Simunin M. M., Podshivalov I. V., Khartov S. V.

Статья научная

The paper presents the results of studying the shielding properties of thin transparent films in single-walled carbon nanotubes on flexible substrates of polyethylene terephthalate. The films were formed by spraying colloidal solution on single-walled carbon nanotubes. The film thickness was determined by the volume of the sprayed colloidal solution and was measured using transmission electron microscopy in a cross-section mode. The morphology and structural quality of the films were studied by electron microscopy, optical spectroscopy, and Raman spectroscopy. The results showed the high structural quality of the material. According to Raman spectroscopy, the ratio of peaks intensities G / D is 23.4, which is the evidence of a significant predominance of carbon in the sp2 hybridization. It is typical for graphitelike systems and, in particular, carbon nanotubes. The spectral dependences of the transmission and reflection coefficients of radio waves in the K range of 18–26.5 GHz were studied. Absorption of radiation is the dominant shielding mechanism. Increasing the film thickness from 15.9 to 56.1 nm is accompanied by decreasing the surface resistance from 971 to 226 Ohm / sq, while optical transparency decreases from 93.58 to 76.71 %. Shielding efficiency increases from 2.29 to 6.6 dB, increasing the proportion of absorbed radiation from 34.6 to 51.2 % at a frequency of 18 GHz. This indicates the prospects for the use of films as electromagnetic shielding and anti-icing coatings in the aerospace industry.

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Research of options of transition from unlimited to limited parallelism on the example of matrix multiplication

Research of options of transition from unlimited to limited parallelism on the example of matrix multiplication

Romanova D. S.

Статья научная

Today, there are many approaches to developing parallel programs. It is considered that it is more efficient to write such programs for a particular computing system. The article proposes to ignore the features of a particular computing system and outline plans for the development of a certain automated system that allows trying to improve code efficiency by developing programs with unlimited parallelism, as well as explore the possibility of developing more efficient programs using the restrictions imposed on maximum parallelism. This approach was demonstrated on the example of the analysis of various matrix multiplication algorithms. As a mathematical apparatus, the study considered various approaches to the description of algorithms to increase their implementation, including an approach based on unlimited parallelism and, also, an approach based on various restrictions on parallelism is proposed. In the course of the work, sequential and parallel methods of matrix multiplication were studied in detail, including tape and block algorithms. As a result of the study, various matrix multiplication methods (sequential, with left and right recursion, parallel methods) were studied and more effective ones were found in terms of the resources used and the restrictions imposed on parallelism. A sequential method and a cascade summation scheme were analyzed and proposed as possible ways of convolving the results of solving the problem obtained after the decomposition stage. Also, a number of programs with different levels of parallelism were developed and implemented in the functional-stream parallel programming language. In the future, such transformations can be carried out formally, relying on a knowledge base and a language that allows equivalent transformations of the original program in accordance with the axioms and algebra of transformations laid down in it, as well as replacing functions that are equivalent in results and have different levels of parallelization. These studies can be used to increase the efficiency of developed programs in terms of resource use in many branches of science, including in the field of software development for the needs of astronomy and rocket science.

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Research on electrical properties of manganese sulphides doped by thulium and ytterbium ions

Research on electrical properties of manganese sulphides doped by thulium and ytterbium ions

Konovalov S. O., Begisheva O. B., Hichem Abdelbaki, Rybina U. I., Yukhno M. Yu.

Статья научная

Materials exhibiting connection between electrical and magnetic properties are attractive for possible use as an element base in microelectronics, spintronics, and sensor devices. Compounds with mixed valence exhibit a number of metal-insulator phase transitions, magnetic phase transitions, including changes in magnetic properties without changing magnetic symmetry. Promising materials for studying these effects are cation-substituted Mn1−xRexS compounds (Re = 4f elements) synthesized on the basis of the antiferromagnetic semiconductor of manganese monosulfide. The latter is of practical importance in the development of new materials for temperature sensors, widely used in the metallurgical industry. The structural and electrical properties of compounds with mixed valences TmXMn1-ХS (0 ≤ X ≤ 0.15) and TmXMn1-ХS (0 ≤ X ≤ 0.25) were studied in the temperature range 80–1100K. The regions of existence of solid solutions of TmXMn1-XS sulfides with an fcc (face-centered cubic) lattice of the NaCl type were determined. It was found that conductivity decreases upon the substitution of manganese cations with thulium ions and the lattice constant increases more sharply in comparison with Vegard’s law. When ytterbium ions are substituted, the conductivity increases with increasing concentration and the temperature dependence has the form typical of semiconductors.

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Semi-analytical method for calculating elastic-hydrodynamic contact

Semi-analytical method for calculating elastic-hydrodynamic contact

Ivanov V. A., Erkaev N. V.

Статья научная

A semi-analytical method for calculating elastic-hydrodynamic contact based on the partial use of Computer Aided Design / Computer Aided Engineering (CAD / CAE) packages and solutions of the integral equation of functional relationship between pressure and deformation have been described. The pressure in the lubricating layer is described by solving the modernized Reynolds equation taking into account the factors such as elastic deformation of surfaces in the contact zone, cavitation effect in the low-pressure region, and variable viscosity of the lubricant layer, which depends on thermodynamic parameters. Based on the stationary solution, a tensor damping coefficient has been obtained, with the help of which calculations of transient non-stationary modes that occur in cases of a sharp change in the external load have been further performed. A comparison of the results of modeling a plain bearing obtained by using the proposed semi-analytical method has been made and the full calculation performed using CAD / CAE programs such as ANSYS and COMSOL Multiphysics. The comparison showed good convergence of all numerical methods. At the same time, the “hybrid” method showed a number of advantages over direct calculations in CAD / CAE packages, such as: faster calculation speed, low requirements for computing resources and accounting for the cavitation effect. The described semi-analytical method allows to create digital twins of bearing units, centrifugal pumps and hydraulic supports used in satellite cooling systems and in rotary mechanisms of ground-based satellite dishes.

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Simulation computer model for virtual research of optoelectronic measuring systems

Simulation computer model for virtual research of optoelectronic measuring systems

Gritskevich Y. V., Zviagintcheva P. A., Makarova D. G., Egorenko M. P., Zolotarev V. V.

Статья научная

The paper considers a simulation computer model of an optoelectronic system for measuring the point objects coordinates. The model allows optimal coordination of the system links parameters in order to minimize the measurement error. The method of multiple statistical tests which allows accumulating the results of single computational experiments for each specific measurement event with a unique random distribution of links parameters and characteristics, and then carrying out statistical processing of the accumulated results is the main method of computer simulation. As a result of multiple analyses, multi-parameter functional dependencies that provide optimal coordination of parameters controlled by the designer or operator according to the criterion of the resulting measurement error minimizing are realized. The article presents the results of evaluating modeling parameters that reduce the measurement error. It is relevant to apply this method when using the same measuring system in different operating conditions, for different measured objects and when performing various functional tasks since it allows adapting the system for a specific application. The model presented in the article can be concretized for the purpose of evaluating and multi-parameter optimization of particular object parameters, as well as for developing a virtual measuring stand on the basis of the model and its modifications.

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Simulation of solar panel orientation system based on fuzzy logic in SimInTech visual simulation environment

Simulation of solar panel orientation system based on fuzzy logic in SimInTech visual simulation environment

Chubar A. V., Ustimenko V. V., Mikhaylenko L. A., Myznikova V. A., Matskevich Y. A.

Статья научная

Obtaining electricity from renewable energy sources is primarily due to the exhaustion of traditional natural energy sources, such as coal, oil, gas. Today it is a promising area of development. The adverse impact on the environment of the use of traditional energy technologies is well known and scientifically proven. The use of traditional technologies inevitably leads to climate change, so the topic of the transition from traditional to alternative energy sources is undoubtedly relevant. Using of solar power plants with photovoltaic modules recently has gained relevance. However, the efficiency of such installations depends largely on their correct orientation to the Sun: the more precisely the system is installed, the more energy it will be able to convert. This article presents the results of the development of a simulation model of the solar panel orientation control system. To maximize the production of solar energy, the control system with tracking the Sun is built using fuzzy logic: fuzzy rules are formulated to control the positions of the object relative to the vertical and horizontal planes. The use of fuzzy logic is based on the product model of knowledge, which implies the use of linguistic variables to avoid the limitations inherent in classical product rules. The use of fuzzy control allows to correct the movement of the panel in the shortest time in the autonomous mode, thus reducing the arising power losses. Russian SimInTech dynamic simulation environment for technical systems is used as the system development environment. Simulation model is represented by several subprojects, united in a single database. The system model is implemented using standard blocks and a set of submodels, as well as a programming unit. The result of the work can be tracked in the 3D module of the built-in visual editor, which allows you to display the interaction of three-dimensional models objectively. In order to simplify and more finely implement the work of the project, a system of loading data, sunrise and sunset points, from an external Excel file was used.

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Simulation of the induction soldering process of waveguide paths from aluminum alloys

Simulation of the induction soldering process of waveguide paths from aluminum alloys

O. A. Bocharova, A. V. Murygin, A. N. Bocharov, R. V. Zaitsev

Статья научная

A system of waveguide paths is a complex structure of various elements with various geometries. Induction soldering based on the induction heating method is one of the promising methods for waveguides fabricating. Induction soldering of waveguide paths has a number of technological features: the melting temperature of the base material AD31 (695–663 0C) slightly differs from the melting temperature of St. AK12 solder (577–580 0C) at an average induction heating rate of 20–25 0C / sec; a wide variety of standard sizes of waveguide paths elements complicates the development and subsequent reproduction of technological parameters of the induction soldering process; zones of maximum heating of waveguide paths elements do not coincide with zones of soldering. Therefore, to solve the problems of controlling the waveguides soldering process, it is necessary to simulate this process. The paper deals with the problem of simulating the process of heating a waveguide during induction soldering. Requirements for the process model have been formed. The model is built on the basis of the differential heat conduction equation. The formed model requirements take into account the geometric parameters of waveguides, the physical parameters of materials, the initial and boundary conditions, as well as the uneven distribution of eddy current density in the waveguide. It is proposed to use the finite difference method for the numerical solution of the heat conduction equation. The process of calculating the temperature at the grid nodes is shown. The authors propose a two-stage solution. At the first stage, at an intermediate time step, the temperature at the grid nodes along the X axis is calculated. At the second stage, the temperature at the grid nodes along the Y axis is calculated. The numerical solution of the difference equations along the X and Y axes is carried out by the sweep method. An algorithm for the numerical solution of the heat conduction equation has been developed.

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Software system for mathematical simulation of the electronic beam welding process

Software system for mathematical simulation of the electronic beam welding process

Murygin A. V., Tynchenko V. S., Kurashkin S. O., Bocharov A. N., Petrenko V. E.

Статья научная

Within the framework of this study, a software system for modeling the distribution of the temperature field in the steady-state mode of the electron-beam welding process for thin-walled aerospace structures is proposed. The purpose of creating such a software system is to improve the quality of control of the electron-beam welding process and, accordingly, to reduce the number of defects in welded joints of thin-walled structures. The software system has a model structure and implements the energy distribution models proposed earlier by the authors. The MySQL database management system and the Embarcadero RAD Studio programming system were chosen as the means of implementing the program. The central link of the system is a database that allows you to store and process information both on mathematical modeling and on the results of simulation and field experiments. The article describes the structure of the developed software system, and also presents algorithms for the operation of its constituent modules. The system provides the user with the opportunity not only to carry out simulation according to the specified technological parameters (welding speed, accelerating voltage, beam current, boundary conditions, simulation time, product material), but also to visualize the results and save them in a single database. The use of the proposed system allows not only to minimize the costs of the enterprise for the development of technological parameters of the steady state for the electron-beam welding process, but also to create a flexible information base for collecting experimental information with the aim of further automating and intellectualizing the technological process of creating permanent joints in the framework of Industry 4.0.

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Solar thermal propulsion systems with various high-temperature power sources

Solar thermal propulsion systems with various high-temperature power sources

Finogenov S. L., Kolomentsev A. I.

Статья научная

The paper provides an overview of space thermal propulsion (STP) systems using concentrated solar energy as the main source of power. The paper considers solar thermal rocket engines of various configurations including those with afterburning of hydrogen heated in the “concentrator – absorber” system (CAS) with various oxidizers. Together with hydrogen the oxidizers form high-energy fuel compositions with a high value of ratio of components mass flow-rates which allows reducing the dimension of the CAS. The extreme dependences of the engine thrust on the specific impulse are shown for various values of the hydrogen heating temperature and the oxidizer-to-fuel ratio. The coefficients of the regression dependencies for the efficiency of a two-stage absorber and an absorber with the maximum non-isothermal heating having the highest possible energy efficiency are presented. The algorithms for calculating the main design parameters of the STP system as a part of a spacecraft (SC) are given, taking into account the ballistic parameters of the multi-turn transfer trajectory with multiple active segments applied to the STP systems having an energy-efficient non-isothermal CAS. The engine configurations with thermal heat accumulation and possible afterburning of heated hydrogen are also considered. Thermal accumulation allows accumulating energy in the solar-absorber during passive movement in the illuminated portions of the transfer orbits regardless of the lighting conditions of the apsidal orbit portions where the engine is turned on. Suitable heat-accumulating phase transition materials (HAM) such as the eutectic alloy of boron and silicon as well as refractory beryllium oxide are selected for different phases of the interorbital transfer to the geostationary Earth orbit (GEO). The main characteristics of different configurations of the STP systems in the problem of placing a spacecraft (SC) into high-energy GEO orbits are shown. A model of the SCSTP system operation is given taking into account ballistic parameters and the possibility of accumulating thermal energy. It is shown that the oxidizer-to-fuel ratio in STP systems with thermal energy storage (TES) increases with the decrease of the interorbital transfer time. The STP configurations with a two-stage TES showing a large energy-mass efficiency at moderate values of the solar concentrator accuracy parameter are considered.

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Solving boundary value problems of equations of two-dimensional elasticity theory using conservation laws

Solving boundary value problems of equations of two-dimensional elasticity theory using conservation laws

B. D. Annin, S. I. Senashov, O. V. Gomonova

Статья научная

The plane problem for elasticity equations is well studied. It can be explained by its importance for applications and by the fact that the equations can be reduced to the Cauchy-Riemann system. In spite of this importance, exact solutions that would describe the stress-strain state of bodies of finite dimensions are not numerous. Conservation laws for differential equations have been appeared more than a hundred years ago, but, as a rule, they were not used to solve specific problems, but were of purely academic interest. The situation changed with the development of the technique of construction of conservation laws for arbitrary systems of differential equations, and then with the use of conservation laws to solve boundary value problems of the theory of plasticity and elastic-plasticity. In this article, new conservation laws are constructed for the equations of the plane theory of elasticity in the stationary case. These laws form an infinite series, which is closely related to the elasticity equations solving. This fact made possible to reduce solving of boundary value problems, in terms of displacements, to the calculation of contour integrals along the boundary of a domain bounded by the studying elastic body. As it follows from the proposed technique, the studied area can be multiply connected, and the considered boundary can be piecewise-smooth.

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